• Title/Summary/Keyword: Welding consumable for EGW

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The Study about Characteristics of Welding Consumable and Weld Metal for EGW (EGW 용접재료 및 용접부 특성에 관한 연구)

  • Lee, Jeong-Soo;Yun, Jin-Oh;Jeong, Sang-Hoon;Park, Chul-Gyu;An, Young-Ho
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.79-83
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    • 2010
  • In this study, newly developed welding consumables for EGW were welded in EH 36 TM steel plates and their welded joints were evaluated in point of mechanical properties and microstructures compared with imported consumables. Newly developed welding consumables were evaluated as good arc stability and slag fluidity, substantially the same with imported products. The tensile strength of all welded joints were sufficient to meet the requirements specified in a ship’s classification(490~640MPa) and all areas of fracture were heat affected zone(HAZ). Charpy absorbed energy values of all EG welded metals were sufficient to meet the requirements of classification(min. 34J) and those of newly developed wires were evaluated to be better than those of imported wires. As a result observing microstructures of single and tandem EG welded metals through optical and scanning electron microscope (OM&SEM), no grain boundary ferrite(PF(G)) were created in a prior austenite grain boundary and a volume fraction of a fine acicular ferrite were observed very high.

High Productive Welding Technologies for Large Container Ship (대형 컨테이너선 건조를 위한 고능률 용접기술)

  • Goo, Yeon-Baeg;Sung, Hee-Joon;Choi, Kee-Young;Kim, Kyeong-Ju
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.80-86
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    • 2009
  • In order to improve productivity of large container ship construction, large heat input and/or high productive welding technologies are necessary. This can be achieved by the joint research and cooperation among steel maker, welding consumable company, welding equipment company and ship yards. Two electrodes SAW process is effective the plate butt welding and partial joint welding, while FGB welding process is for the connection of block to block joint. The higher strength and thicker steel is developed, the more reliable welding procedure such as two electrodes EGW including light weight welding equipment should be developed.

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Effects of Mn and Heat-input on the Mechanical Properties of EGW Welds (일렉트로 가스 용접부의 기계적 성질에 미치는 Mn 및 입열량의 영향)

  • Kim, Nam In;Jeong, Sang Hoon;Lee, Jeong Soo;Kang, Sung Won;Kim, Myung Hyun
    • Korean Journal of Metals and Materials
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    • v.47 no.3
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    • pp.195-201
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    • 2009
  • This paper is concerned with effects of Mn and heat-input on the mechanical properties of EGW welds. Four different kinds of welding consumables were fabricated by varying Mn contents such as 1.3, 1.5, 1.7, 2.0%Mn and each consumable was welded for EGW on four heat-input conditions between 190 and 340 KJ/Cm. Mn contents were decreased as heat-input increases and alloy elements (C, Si, Ti, B, Al) to deoxidize easily also revealed similar tendency to Mn. Their microstructure, Charpy impact property and strength were investigated, and it is found that Charpy impact property and strength exhibit a strong dependence on change of microstructure by Mn contents and heat-input. The increase of Mn contents or the decrease of heat-input made the microstructure fine and increase volume fraction of acicular ferrite, thereby leading to the great improvement of Charpy impact property and strength. In case of single EGW, optimum Mn contents are over 1.7% for the toughness and strength.