• 제목/요약/키워드: Welding Parameters

검색결과 786건 처리시간 0.024초

CW Nd:YAG 레이제에 의한 이종금속 용접특성 (Welding Characteristics of Dissimilar Metal by Continuous Wave Nd:YAG Laser)

  • 유영태;신호준;송성욱
    • 한국정밀공학회지
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    • 제21권11호
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    • pp.53-60
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    • 2004
  • Laser welding techniques have been characterised for various materials. In this paper, the laser weldability of STS304 stainless steel and Inconel 600 at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. Inconel 600 is being used in a steam generator tubing of pressurized water reactor(PWR) exposed to some corrosion. Stress corrosion cracking can occur on this material. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested.

GTA 아래보기 자세 다층용접부의 비드형상 예측에 관한 실험적 연구 (An Experimental Study on Prediction of Bead Geometry for GTA Multi-pass Welding in Underhead Position)

  • 박민호;김일수;이지혜;이종표;김영수;나상오
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.53-60
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    • 2014
  • The automatic arc welding is generally accepted as the preferred joining technique and commonly chosen for assembly of large metal structures such as in areas of automotive, aircraft and shipbuilding due to its joint strength, reliability, and low cost compared to other joint processes. Recently, several mathematical models have been developed and studied for control and monitoring welding quality, productivity, microstructure and weld properties in arc welding processes. This study indicates the prediction of process parameters for the expected welding quality with accordance to the adaptive GTA welding process. Furthermore, the mathematical models is also develop to aid the selection of an optimal welding process as the generation of process controls to predict the bead geometry as a function output parameters in the GTA welding process. The developed models through this study showed comparatively excellent predicted results, and will extend to other welding processes to integrate an optimized system for the robotic welding process.

수직 GMA 용접공정 입열량에 따른 용접부 경도특성에 대한 실험적 연구 (An Experiment Study for Hardness Characteristic of Weldment according to Welding Heat-Input of Vertical GMA Welding Process)

  • 박민호;이종표;진병주;김인주;김지선;김일수
    • Journal of Welding and Joining
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    • 제35권2호
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    • pp.35-42
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    • 2017
  • The GMA welding process involves large number of interdependent variables which may affect product quality, productivity and cost effectiveness. The relationships between process parameters for a vertical weldment and mechanical properties are complex because a number of process parameters are involved. To make the vertical-position welding, a method that predicts bead geometry and accomplishes the desired mechanical properties of the weldment should be developed. In addition, a reliable welding process and conditions must be implemented to reduce weld structure failure. In this study, the welding process analysis of investigates the interaction between the heat input and welding parameter(Welding current, Arc voltage, Welding speed) for predicting the weldment hardness.

소형 티타늄 튜브 끝의 밀봉용접을 위한 Nd:YAG 레이저 용접조건의 최적화 (Optimization of Nd:YAG laser welding parameters for sealing the small Ti tube ends)

  • 이형근;한현수;손광재;홍순복
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.73-75
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    • 2004
  • The purpose of this study is to optimize Nd:YAG laser welding parameters to seaz a Rf source into a Ti micro capsule. Ti tube ends can be sealed as some length of ぉbe end is melted and coalesced. The exact control of the melted length is the most important to get sound sealing. The Nozzle type, tube rotating speed, tilt angle, focal position, pumping voltage, pulse frequency and pulse width were selected as the Nd:YAG laser welding Parameters. These Parameters were optimized by the Taguchi experimental method using 115 orthogonal array. Appearance and cross section of the seated tube ends were examined by SEM.

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차원 해석을 통한 GMA 용접의 금속이행 현상에 관한 분석 (Investigation on Metal Transfer in GMA Welding through Dimensional Analysis)

  • 최상균;유중돈
    • Journal of Welding and Joining
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    • 제17권1호
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    • pp.62-70
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    • 1999
  • Since various parameters including the welding conditions and material properties are involved in metal transfer, it is difficult to figure out the effects of each parameter. In this study, dimensional analysis in performed to reduce the number of the parameters and to reveal the effect of each parameter on metal transfer. Dimensionless parameters are derived based on the inertia force and surface tension, and their contributions on metal transfer are estimated by analyzing the calculated results using the volume of fluid (VOF) method. Among several dimensionless parameters, $N_{SE}(=$\mu$_{0}I^{2}/d_{w}${\gamma}$)$ which represents the ratio of the electromagnetic force to surface tension, is found to be appropriate to describe metal transfer and estimate the transition current. Predicted results of transition current and drop size are in reasonably good agreements with available experimental date which show the validity of proposed dimensional analysis.

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Pulsed GMAW 의 전류 파형이 금속이행에 미치는 영향 (Effect of current waveform on drop transfer in pulsed gas metal arc welding)

  • ;유중돈
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.48-48
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    • 2009
  • Conventionally in pulsed gas metal arc welding (GMAW-P), drop transfer is analyzed with simplest square pulse waveform. While the pulse current is described by four parameters (peak current magnitude and time plus base current magnitude and time), it deviates the real pulse shape. Real pulse can be better idealized by the trapezoidal pulse waveform described by two additional parameters, i.e., current rise and fall rate (dI/dt). Power source response rate is described by these parameters. In this work, the effect of these parameters on drop transfer is predicted by the force displacement model (FDM). While peak current has significant effects on drop detachment, drop transfer is also influenced by the current rise rate. Predictions indicate that the current rise rate can have considerable effects on the size of the detached drop if other pulse parameters are kept constant. FDM is applied to determine peak time for one drop one pulse condition (ODOP) when rests of the pulse parameters are given. The predicted range of ODOP shows good agreement with experimental data.

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