• 제목/요약/키워드: Welding Force

검색결과 340건 처리시간 0.03초

Indirect force 측정 방법과 Pseudo-역행렬을 이용한 정밀한 Force 예측 (Precise Forces Prediction by Indirect Force Measurement and Pseudo-inverse Technique)

  • 심재술;안병하;하종훈;정현출
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.564-567
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    • 1997
  • In the design of structure the forces acting on the structure are important parameter for noise and vibration control. However, in the complex structure, the forces at the injection point on the structure cannot be measured directly. Thus it is necessary to find out indirect force evaluation method. In this paper forces have been measured with in-situ vibration responses and system information. Three existing techniques of indirect force measurement, viz. direct inverse, principal component analysis and regularization have been compared. It has been shown that multi-vibration responses are essential for the precise estimation of the forces. To satisfy those conditions, Rotary compressor is adopted as test sample, because it is very difficult to measure the injection forces from internal excitation to shell. It has also been obtained that relatively higher force is transmitted though three welding paths to the compressor shell. It shows a good agreement between direct and indirect force evaluation with curvature shell and plate and is investigated the possibility of force evaluation of rotary compressor as a complex structure.

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전류 파형 제어를 적용한 마그네슘 합금의 저항 점 용접 특성 (Resistance Spot Welding Characteristics of Mg Alloy Applying Current Waveform Control)

  • 최동순;황인성;김동철;류재욱;강문진
    • Journal of Welding and Joining
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    • 제32권2호
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    • pp.70-75
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    • 2014
  • In automotive industry, applying of Mg alloy to autobody has been issued recently as a light metal. But poor resistance spot weldability of Mg alloy is blocking commercialization. So studies on improving resistance spot weldability of Mg alloy is increasing continuously. For reduce loss of heat input during welding, inverter DC power source is considered because of short rise time to target welding current. But rapid rising of welding current can increase temperature rapidly in nugget and oxide film between electrode and base metal, and that causes generating expulsion on low welding current range. In this study, for increase optimum welding current range and prevent generating expulsion, applicate various types of welding current waveform controls during resistance spot welding. For analysis effects of each current waveform control, acceptable welding current regions according to electrode force and welding time is determined and lobe diagram is derived. In result, pre heat is proposed as optimum type of welding current waveform control.

CD 스터드 용접공정의 해석 및 결함 분석 (Analysis of CD stud welding process and defects)

  • 오현석;유중돈
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.55-57
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    • 2005
  • In this study, modeling of the CD stud welding system was conducted considering mechanical and electrical components. The electrical components such as arc resistance, cable resistance, capacitance, internal resistance and cable inductance were found to affect the output waveform significantly. The calculated results showed food agreements with the experiment results within 20% error. The main defect of CD stud welding with 1010 steel stud and SS400 steel plate was the void trapped between stud and base metal. The effect of the spring force and stud tip size on void formation was investigated.

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내부결함 검출 가능한 저주파 ECT 센서개발(I) - 전자기 유도기전력 손실량의 특성- (Development of New Low Frequency ECT Sensor to Detect Inner Defects(I) - Characteristic of Loss of Induced Electromotive Force -)

  • 박정웅;장문석;김국주;김범기
    • Journal of Welding and Joining
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    • 제33권4호
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    • pp.57-62
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    • 2015
  • Non-destructive techniques are used widely in the metal industry in order to control the quality of materials. Eddy current testing(ECT) is one of the most extensively used non-destructive techniques for inspecting electrically conductive materials at very high speeds that does not require any contact between the test piece and the sensor. The New ECT sensor which can detect inner defects was developed regardless the condition of surface. This sensor is verified to do experiment which measure the loss of induced electromotive force. The loss of induced electromotive force was measured in 5.4% and this low frequency ECT device can detect internal defects at depth 20 mm.

外力의 效果를 고려한 熔接部의 最終强度에 대한 評價 (An Assessment on the Ultimate Strength of Welding Joint by the Effect of External Force)

  • 방한서;차용훈;오우석
    • 한국해양공학회지
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    • 제9권2호
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    • pp.20-29
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    • 1995
  • When structures are constructed by welding, structural elements are always accompained by welding residual stress and deformation. Therefore, when the rigidity and strength of the welded structures is considered, it is very important to have sufficient information about the effect of initial deflection and welding residual stress on them. In this paper, the square plates with welding residual stress under compression are dealt with; First, heat conduction and thermal elastic-plastic problems are analyzed by finite element method using 4-node isoparametric elements for assessment on the ultimate strength of welding joint. Later, the ultimate strength of welding joint is assessed by examining the effect of changed type of loading. The specimens are 500{\times}$500mm(a/b=1) and 750{\times}$500mm(a/b=1.5) rectangular plates of whichthicknesses is 9.0mm and simply supported plates getting axiul load in each direction.

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스패터 및 기계적 강도특성에 미치는 점용접 조건의 영향 (Effect of Spot Welding Conditions on Spatter and Mechanical Strength Properties)

  • 서도원;윤호철;전양배;임재규
    • Journal of Welding and Joining
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    • 제21권2호
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    • pp.70-75
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    • 2003
  • Spot welding is a process that sheet metals are joined in one or more spot by heating at the faying interface. In this process, the spatter is dispersed from melted area. It has been reported that spatter generation has adverse effects on weld quality. However, no systematic study has been carried out to find out its effect on weld quality in resistance spot welding processes. In this study, specially designed specimen are used to perform experimental investigation of spatter generation and its effect. Major finding of this study show trends in tensile-shear strength for various amounts of spatter generated during spot welding process. Thus, optimum welding conditions are proposed in view of spatter generation and tensile-shear strength. (Received December 11, 2002)

Review of magnetic pulse welding

  • Kang, Bong-Yong
    • Journal of Welding and Joining
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    • 제33권1호
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    • pp.7-13
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    • 2015
  • Magnetic pulse welding(MPW) is a solid state welding process that is accomplished by a magnetic pulse causing a high-velocity impact on two materials, resulting in a true metallurgical bond. One of the great advantages of MPW is that it is suitable for joining dissimilar metals. No heat affected zones are created because of the negligible heating and the clean surfaces formation that is a consequence of the jet and the metal is not degraded. Also, compared to other general welding processes, this process leads to only a low formation of brittle intermetallic compounds However, although this process has many advantages its application to industrial fields has so far been very low. Therefore, in this study we are presenting the principles, apparatus and application of MPW for application the industrial fields.

STS304 TIG 용접시 발생하는 잔류응력과 열응력 해석에 관한 연구 (A Study on the Analysis of the Thermal Stress and Residual Stress in Process of STS304 TIG Welding)

  • 고준빈;박희상
    • 한국공작기계학회논문집
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    • 제17권5호
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    • pp.1-10
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    • 2008
  • Residual stress caused in the weldments with high restraint force are often during welding observed in the weldments of large size nozzles or radial tanks. The reason is that quantitative analysis about thermal stresses during welding is lack for this weldments. To verify Finite Elements Method(FEM) theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by ABAQUS program package on various welding condition in 304 stainless steel butt welding.

The Evaluation and Optimization of Welding Qualities in the RSW(Resistance Spot Welding) Process Using the Servo Controlled Gun

  • Park, Yeong-Je;Cho, Hyung-Suck;Park, Ji-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.46.6-46
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    • 2001
  • A servo gun welding system having a AC servo motor and a PC control system is presented for the improvement of quality control in the spot welding. The spot welding process is composed of the press stage, the weld stage, and the hold stage. The changes of gun press forces according to three stages in the spot welding process are controlled and measured through the load cell in order to know the influence on the welding quality. The relation between the measured force changes according to three stages and welding qualities is also implemented on the multilayer perceptrons, one of supervised learning method of neural network, which are powerful for realization of complex mapping characteristics. The estimated results and ...

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