• 제목/요약/키워드: Welding Force

검색결과 340건 처리시간 0.029초

무용접 복합말뚝의 항타관입성 분석에 관한 연구 (Driveability Analysis of Non Welding Composite Pile)

  • 신윤섭;김남호;부교탁;이종수
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 추계 학술발표회
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    • pp.729-737
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    • 2008
  • As increasing demand on marine structures and skyscrapers, a deep shaft pile foundation is more to be used for the place having weak ground strength. Because heavy horizontal force is generally applied on upper part of pile foundation used in civil or architectural construction, steel pile is largely used with its high resistance to shear force and bending moment, and its capability to carry heavy loads. The steel pile has advantage in good constructibility, high applicability on site and easy handing, but has disadvantage in cost, more expensive than other material pile. This study is about the Composite pile that makes economical construction possible by reducing material cost of pile; using steel and PHC pile simultaneously while preserving the advantage of steel pile that large resistance to horizontal force and bending moment. A Non Welding connection method is applied to this composite pile and this method could reduce the cost and period of construction and could increase the quality of construction by solving the problem of current welding method and by improving the workability of pile connection. In this study, characteristics of driveability of non welding composite pile is analyzed prior to main project while the purpose of main project is proving the applicability of Non Welding Composite Pile by conducting various kind of loading test to analyze the characteristics behaviour of Non Welding Composit Pile and by verifying stability of non welding connection pile.

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알루미늄 합금의 점용접에서 용접전류 형태가 용접성에 미치는 영향 (Effect of Welding Current Type on Weldability in Spot Welding of Aluminum Alloy)

  • 한용섭
    • Journal of Welding and Joining
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    • 제15권2호
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    • pp.89-99
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    • 1997
  • Spot welding is one of the important welding processes for the construction of thin metal sheet. Because of low investment cost, alternating welding current is widely applied for power source. Direct current type could be, however, recommened for high quality weldment. In this study, the effect of welding current type on the weldability and the electrode life in spot welding of aluminium alloy were investigated. Various welding tests were done by using three phase direct and alternating welding current, respectively. In spite of high variation of welding force, weld quality and electrode life with alternating welding current were shown better results than those with direct current for 2mm thick alumininum alloy sheets. This was due to excessive erosion of the positive electrode in direct welding current compared with the negative one. On the contrary to 2mm sheets, the welding parameters of alternating current for 1mm sheets must be carefully selected.

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반복하중에 대한 웨브전이형 다이아그리드 노드의 구조적 특성 (Resistance of Web-Separated Diagrid Nodes Subjected to Cyclic Loading)

  • 김영주;정인용;주영규;김상대
    • 한국강구조학회 논문집
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    • 제21권3호
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    • pp.257-266
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    • 2009
  • 다이아그리드 노드의 지진 및 바람에 의한 반복하중에 대한 구조성능을 해석적으로 평가하는 것은 용접특성의 반영이 어려워서 한계가 있다. 이 연구에서는 횡하중을 받는 다이아그리드 노드의 구조거동을 알아보기 위해 다이아그리드의 노드부를 축소한 모형을 이용해 실험을 수행했다. 실험체는 총 5개이며 실험의 변수는 각 부분의 용접방법, 측면스티프너와 가새 웨브의 겹침길이이다. 한쪽 대각가새에는 인장력을, 다른쪽 대각가새에는 압축력을 가하는 반복가력 실험을 수행하였다. 실험 결과 주요 파괴 원인은 축력과, 방향이 상이한 두 힘의 합력으로 인한 부가적 모멘트에 의한 작용으로 나타났다. 인장력에 의해서 가새 부재의 플랜지가 파단하였고, 압축력에 의해서 가새 플랜지의 국부좌굴이 일어났다. 또한 겹침길이와 용접타입은 초기 강성, 항복 내력 및 에너지 흡수능력에 영향을 미치는 것으로 나타났다.

외부 전자기력을 이용한 가스메탈 아크용접법에 관한 연구 (The effect of external electromagnetic force in GMAW)

  • 이성호;이재윤;김재성;이보영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1741-1746
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    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

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조사연료봉 봉단마개의 레이저용접기술 (Technology of the End Cap Laser Welding for Irradiation Fuel Rods)

  • 김수성;이정원;고진현;이영호
    • Journal of Welding and Joining
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    • 제21권6호
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    • pp.20-25
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    • 2003
  • Various welding methods such as Gas Tungsten Arc Welding(GTAW), magnetic force electrical resistance welding and Laser Beam Welding(LBW) are now available for end cap closure of nuclear fuel rods. Even though the resistance and GTA welding processes are widely used in manufacturing commercial fuel rods, they can not be recommended for the remote seal welding of fuel rods in the hot cell Facility due to the complexity of the electrode alignment, the difficulty in replacing parts in a remote manner and the large heat input for the thin sheath. Therefore, the Nd:YAG laser system using optical fiber transmission was selected for the end cap welding of irradiation fuel rods in the hot cell. The remote laser welding apparatus in the hot cell Facility was developed using a pulsed Nd:YAG laser of 500 watt average power with an optical fiber transmission. The weldment quality such as microstructure and mechanical strength was satisfactory. The optimum conditions of laser welding for encapsulating irradiation fuel rods in the hot cell were obtained.

초음파 용접을 이용한 합성수지의 결합 (Joining of Polymer Materials with Ultrasonic Welding)

  • 이철구;정규창
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.48-56
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    • 1998
  • This study was performed to find the best bonding conditions by comparing mechanical properties in thermoplastic resin of polyethylene (PE) and polyamide (PA) adhesion. Following results were obtained from the tests with varying welding time and welding pressure. Satisfactory adhesion was executed in ultrasonic welding for the same materials of PE and PA. The best welding conditions were found to be welding time of 1 second, welding pressure of 250kPa for PE-PE weding, 2 second and 350kPa for PA-PA welding. Welding time and welding pressure end to increase with the increase of materials strength. Dissimilar materials were adhered when adhesion and ultrasonc welding were performed simultaneously. The observation of the structure of ultrasonic welding area with microscope showed differenticated structures between well adhered region and badly adhered region.

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마이크로 서보건의 가압 특성 (Electrode Force Characteristics of Micro Servogun)

  • 임창식;박승규;장희석
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.159-161
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    • 2003
  • Electrode movement signal has been widely used in resistance spot welding system This study is to compare accelerometer signal with gap sensor signal in servo gun system. This study propose that accelerometer output signal is a useful technique of quality monitoring in resistance welding processes.

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가압력 변화에 따른 표면조도처리 강판의 저항 점 용접성 비교 (A Comparison of Spot Weldability with Electrode Force Changes in Surface Roughness Textured Steel)

  • 박상순;박영도;김기홍;최영민;임영목;강남현
    • Journal of Welding and Joining
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    • 제26권2호
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    • pp.75-84
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    • 2008
  • With the development of surface roughness textured steel for automotive body-in-white assemble, one of key issues is to understand the role of the surface roughness in textured steel sheets. To investigate effect of surface roughness on weldability in prepared steels, electrode force was varied. Steel sheets (T-H) with high surface roughness ($Ra\;=\;1.94\;{\mu}m$) reduced electrode life. It was attributed to the higher contact resistance at the electrode-sheet interface in the presence of the high surface roughness. The increased electrode diameter decreased current density, therefore reducing weld electrode life due to small weld button size. When an increased electrode force was used, a significant increase in the electrode life was observed in welding of high surface roughness steel sheet. This study suggested that contact resistance at the electrode-sheet interface was the dominant factor, as compared to the sheet-sheet interface for determining electrode life in welding of surface roughness textured steel.

회전아크를 이용한 수평필릿 용접에 관한 연구 (I) - 공정변수와 용접비드형상의 관계 - (A Study on Horizontal Fillet Welding by Using Rotating Arc (I) - Relation Between Welding Parameters and Weld Bead Shape)

  • 김철희;나석주
    • Journal of Welding and Joining
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    • 제21권3호
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    • pp.40-45
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    • 2003
  • The high-speed rotating arc process forms a flat bead surface with decreased penetration depth because the molten droplets are deflected by centrifugal force. Therefore the rotating arc welding for horizontal fillet welding increases the leg length with the increase of rotation frequency and prevents the deflection of weld bead and overlap. In this study, the relationship between the welding parameters and the weld bead shape - leg length and undercut - are investigated experimentally. Consequently, the weld quality could be improved by rotating arc welding, and sound weld bead was achieved when applied to horizontal fillet welding with 4mm gap by avoiding the undercut which is inevitable for the conventional GMA welding methods.

외력을 고려한 양면 T-용접이음부의 음력해석 (Stress Analysis of Double T-Welded Joints Considering External Forces)

  • 김성환;방한서;방희선;송관형
    • Journal of Welding and Joining
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    • 제19권2호
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    • pp.215-220
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    • 2001
  • In the T-joint welding, the complete penetration joint which is obtained by groove welding with edge preparation is generally required thor the safety and reliability of structures but this way have the some defects such as increase of working time, consumed welding electrode quantity and large welding deformation. If there is no probrem, in the strength, T-joint welding without edge preparation will be profitably understood in the economical and welding deformation side. In this paper, we performed the finite element analysis to understand the characteristics of welding residual stresses on two models, complete penetration joint have the edge preparation and incomplete penetration joint without edge preparation, respectively. Especially, we observed the relation between welding residual stress distributed on the notch of gap in the root and external force in the incomplete penetration joint without edge preparation.

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