• Title/Summary/Keyword: Welding Flaw

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Performance Comparison of Neural Network Algorithm for Shape Recognition of Welding Flaws (용접결함의 형상인식을 위한 신경회로망 알고리즘의 성능 비교)

  • 김재열;심재기;이동기;김창현;송경석;양동조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.271-276
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    • 2003
  • In this study, we compared backpropagation neural network(BPNN) with probabilistic neural network(PNN) as shape recognition algorithm of welding flaws. For this purpose, variables are applied the same to two algorithm. Here, feature variable is composed of time domain signal itself and frequency domain signal itself, Through this process, we comfirmed advantages/disadvantages of two algorithms and identified application methods of two algorithms.

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Performance Comparison of Welding Flaws Classification using Ultrasonic Nondestructive Inspection Technique (초음파 비파괴 검사기법에 의한 용접결함 분류성능 비교)

  • 김재열;유신;김창현;송경석;양동조;김유홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.280-285
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    • 2004
  • In this study, we made a comparative study of backpropagation neural network and probabilistic neural network and bayesian classifier and perceptron as shape recognition algorithm of welding flaws. For this purpose, variables are applied the same to four algorithms. Here, feature variable is composed of time domain signal itself and frequency domain signal itself. Through this process, we comfirmed advantages/disadvantages of four algorithms and identified application methods of four algorithms.

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An Assessment of the Accuracy for Digital Radiography Image (디지털 방사선투과영상의 정밀성 평가에 관한 연구)

  • Park, Sang-Ki;Ahn, Yean-Shik;Gil, Doo-Song
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.51-56
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    • 2009
  • Film based radiography imaging technique has been applied to the non-destructive test in medical, aircraft, and power industries contributing to the development of the industries. However, the complex process for imaging and analysis has increasingly demanded the reformation of the radiography test. A digital radiography imaging technologies has been com out from the demand. This study was mainly focused on the assessment on the accuracy for the each image from digital radiography test and film radiography test was proven to crate a better image in sensitivity than film radiography test. In the IQI(Image quality indicator) transmission test, one or two more line can be seen in digital image than in film image. When applying to the boiler tube weld, film image is detectable to the 1.0mm depth flaw; and digital image to the 0.5mm depth flaw. As a result of this study, digital radiography technology is determined to enhance the image quality, compared to film radiography technologies

A Study on the Application of Digital Signal Processing for Pattern Recognition of Microdefects (미소결함의 형상인식을 위한 디지털 신호처리 적용에 관한 연구)

  • 홍석주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.119-127
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    • 2000
  • In this study the classified researches the artificial and natural flaws in welding parts are performed using the pattern recognition technology. For this purpose the signal pattern recognition package including the user defined function was developed and the total procedure including the digital signal processing feature extraction feature selection and classifi-er selection is teated by bulk,. Specially it is composed with and discussed using the statistical classifier such as the linear discriminant function the empirical Bayesian classifier. Also the pattern recognition technology is applied to classifica-tion problem of natural flaw(i.e multiple classification problem-crack lack of penetration lack of fusion porosity and slag inclusion the planar and volumetric flaw classification problem), According to this result it is possible to acquire the recognition rate of 83% above even through it is different a little according to domain extracting the feature and the classifier.

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Reactor vessel head penetration J-groove welds inspection by TOFD technique (TOFD Technique을 이용한 원자로헤드 관통관 용접부 비파괴검사)

  • Kim, Wang-Bae;Lee, Yeong-Ho;Mun, Yong-Sik;Kim, Chang-Su
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.185-187
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    • 2005
  • The reactor pressure vessel head of PWR has penetrations for control rod drive mechanism and instrumentation systems. The Primary coolant water and operating temperature can cause the stress-corrosion cracking of these nickel-based alloy penetrations. It is difficult to detect and size flaws such as SCC in the reactor head penetrations using conventional W methods because of complex geometry, Therefore, the utilities are using the TOFD technique for the detection and sizing of the flaw. This study shows the correlation between the ultrasonic wave direction and the orientation of the flaw and the range of flaw depth which can be detected by the TOFD techniques.

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A Comparative Study of Pulse-echo Method and TOFD Method for the Defect in the Welding Joint of the STS304 Stainless Steel (STS304 스테인리스강 용접부 결함평가에 대한 Pulse-echo법과 TOFD법의 비교연구)

  • Kil, Doo-Song;Choi, Won-Doo
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.68-72
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    • 2002
  • For the evaluation of a flaw in a welded stainless steel by the Time of Flight Diffraction(TOFD) Method, we have made the reference specimen for experimentation. As a result, we could analyze a specific character and the inner state of the structure in a welded stainless steel and we came to the conclusion as followed. (1) For analyze the structure state of a section in a welded stainless steel through the optical microscope, we could have analyzed the generated shape and the location of a flaw and the inner parts of the structure state through the microscope of eighty magnification and two hundred magnification about the soundness, the heat affected zone(HAZ) and the welded part. (2) Through the comparison with the shape and the size of a flaw in the welded part about the conventional ultrasonic test and the TOFD Method, we could make an observation the special character of the TOFD Method and principles. (3) We analyzed and collected the merit of the TOFD Method on the basis of the experimental result by the shape and the size of a flaw in the inner welded parts. So, we made up a base that we could use as a basic data for a similar flaw like that. Through the study as mentioned above, we could make an observation the flaw detective method and principles used in the TOFD Method.

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Update Application of Ultrasonic Flaw Detector (초음파탐상시험의 최신응용)

  • 조정상
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.21-34
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    • 1994
  • 컴퓨터의 발달과 아울러 High Technology분야에서 급속도로 발전되어 FULL DIGITAL 초음 탐상기도 제 3세대의 NoteBook타입 초음파 탐상기가 선보인 것이다. 휴대하기 간편하며, 다양한 기능을 갖추었으면서도 사용하기 아주 쉽게 된 것이 특징이다. 산업의 고도화 성장과 급속한 발전으로 인하여 다양한 재질, 다양한 형태, 다양한 적용범위가 폭 넓어지고 있기 때문에 여기에 가장 알맞는 기능을 가진 초음파 두께기의 탐상기를 고려하지 않으면 외화낭비, 시간낭비, 그 밖에 여러 가지 낭비가 되게된다. 따라서 이제부터 초음파 두께기분야와 초음파 탐상기분야에서 어떻게 변천되어왔고, 어떻게 산업에 응용할 수 있는지를 살펴보자.

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A NOVEL APPROACH TO COMPACTLY BRAZE ALUMINUM ALLOYS

  • Qian, Yiyu;Dong, Zhangui;Liu, Jun
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.545-550
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    • 2002
  • In order to ensure the signal could be transported cocrrectly, the microwave devices made of Aluminmn alloys must be assembled and brazed flaw-freely. In this paper, a new approach of using contact reactive brazing (CRB) process to realize the compact brazing of Aluminum alloys was put forward. The reason for this is that CRB, which realizes bonding depending on the liquid alloy produced by metallurgy reaction between the materials to be joined, overcomes the limitation of traditional brazing that the macroscopically disorganized filling flow of liquid filler metal would result in defects in brazed seam. Joint ofLF21 (AA3003) with the compactness of over 95% was brazed by the method of CRB using Si powder as an interlayer. At last, the influence of the physical parameter related to the Si powder interlayer on the compactness of the joints was investigated in detail.

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