• 제목/요약/키워드: Welding Distortion

검색결과 259건 처리시간 0.026초

50kg/mm$^{2}$급 고장력 강판의 선상가열에 따른 판상변형과 재질변화 (Distortion and transformation of high tensile strength steel plate of 50kg/mm$^{2}$grade due to line heating)

  • 정남호;최병길;박종은
    • Journal of Welding and Joining
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    • 제3권1호
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    • pp.11-21
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    • 1985
  • The line heating is a thermoplastic working technique which is used in bending work of steel plate and in correcting the distortion of welded structure. This method is considerably effective when the water-cooling is followed. In this study, an investigation was accomplished to find the effects on the change of material properties when the line heating was applied on the high tensile steel plate of 50kg/mm^2$ grade. Some steel plates were heated to various temperatures and then cooled with water or in the air. In this study, the author measured the angular distortion continuously during line heating to find out the relation between the bending efficiency and heating or water-cooling temperature. Furthermore, its material properties were examined by the V-notch Charpy impact test, the microscope observation and the Vickers hardness test. As results, the followings were clarified. (1) The amount of angular distortion increases as the heating temperature or the water-cooling temperature rises. (2) When the steel plate is heated between 700.deg. C and 900.deg. C, and then is water-cooled over 700.deg. C, some brittle structure is observed. But if the temperature of water-cooling is below 700.deg. C, no brittle one is found. (3) When the steel plate is heated over 800.deg. C and is cooled in the air, there is no unfavrable effect.

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유전적 알고리듬을 이용한 용접변형 해석에 관한 연구 (A Study about Analysis of Weld Distortion using Genetic Algorithm)

  • 김일수;김학형;장한기;김희진;곽성규;유회수;심지연
    • Journal of Welding and Joining
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    • 제27권4호
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    • pp.54-59
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    • 2009
  • In the process to manufacture for metallic structures, control of welding deformation is one of an important problems connected with reliability of the manufactured structures so that welding deformation should be measured and controlled with quickly and actively. Also, welding parameters which have as lot of effects on welding deformation such as arc voltage, welding current and welding speed can also be controlled. The objectives for this study were to develop a simple 2-D FEM to calculate not only the transient thermal histories but also the sizes of fusion and heat-affected zone (HAZ) in multi pass arc welds including the butt and fillet weld type with dissimilar thickness, and to concentrate on a developed model for the finding the parameters of Godak's moving heat source model based on a GA. The developed model includes a GA program using MATLB and GA toolbox, and a batch mode thermal model using ANSYS software. Not only the thermal model was verified by comparison with Goldak's work but also the developed model was validated with molten zone section experimental data.

고유변형도 기반 열변형부의 후속 하중에 기인한 용접 후 변형 해석 (Analysis of Post Weld Deformation at HAZ by External Forces Based on Inherent Strain)

  • 김종태;하윤석;장창두
    • 대한조선학회논문집
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    • 제43권2호
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    • pp.220-227
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    • 2006
  • In case of welding, the inherent strains are generated, because a structure experiences the plastic yielding. The inherent strain is defined as the irrecoverable strain after removing structural restraints and loading. For the analysis method of welding distortion, equivalent loading method based on inherent strain is in general use due to its efficiency and effectiveness. However, it is generally difficult to know the final strain of the welded structure if additional loadings were applied after welding. for this reason, this study introduced the concept of the hardening and added the hardening term to the equivalent loading method based on inherent strain. Therefore, the purposes of this study are to develop the inherent strain formula considering the hardening effect and to calculate residual Stresses Using Proposed inherent Strain. Also, this Study Verified the availability Of proposed inherent strain method by loading-unloading experiment on welded plate.

MS Point 저감 용접재에 적용한 냉각시 용접부 열변형률 분석에 관한 연구 (A Study on Analyzing Thermal Strain of Weldment during Cooling used at Low MS Point Weld Consumables)

  • 하윤석;남성길;박세진;권창길
    • Journal of Welding and Joining
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    • 제31권6호
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    • pp.37-43
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    • 2013
  • This study targets to make clear the connection between MS (Martensite start) point and welding shrinkage. We approved that a Martensite-transformed weldment may not yield state under low MS point, but also admitted the limitation of numerical calculation by inherent strain approach or thermal strain approach. Therefore, new thermal strain formulae during cooling stages were made. As a thermal strain is obtained by integrating thermal extension coefficient, a constant of integration should be decided. In our suggested formulae, the origin was based on totally remained austenite, and added strain from volume changes in Martensite transformation was based on totally transformed ferrite. Through the suggested methodology, It is verified that an MS point under a critical temperature can let weld shrinkage relax and the critical value can be obtained. For supporting this process, 15 weld-consumables were made, were tested by fillet type and were measured. As a result, a positive correlation between MS point and level of weld-distortion was obtained, but it was rather weak.

인장법에 의한 박판 판계 용접부의 잔류 응력 거동 특성에 관한 연구 (A Study on the Behavior Characteristics of Residual Stress of the Thin Butt Weldment by Mechanical Tensioning Method)

  • 김하근;김경규;신상범
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.57-57
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    • 2010
  • For thin panel welded structure, the various welding distortions were found due to the low resistance against welding deformation. Especially, buckling distortion induced in the thin panel welded structure produce severe problems related to cost in production stage and safety in service life. So, many researches including mechanical and thermal tensioning method for preventing the occurrence of buckling distortion in the production stage have been performed. The purpose of this study is to identify the behavior of longitudinal residual stress at the SA butt weldment with thin plate of 6mm thickness under tension load by 3 dimensional FEA. For it, mesh design for 3D FEA was constructed with 20 nodes brick element for butt weldment and 8 nodes shell element for base metal. According to FEA results, the longitudinal compressive strain inducing tensile residual stress at the butt weldment decreased. It was because the compressive thermal strain in way of weldment was reduced by tension load. The control effect of residual stress increased with an increase in tension load. So, if the amount of tension load applied to the weldment exceeds 1.5 times of longitudinal shrinkage force, the amount of longitudinal residual stress decreased below the critical value inducing the buckling distortion at the SA butt weldment. Its validity was verified by experiment.

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