• 제목/요약/키워드: Welding Assembly

검색결과 232건 처리시간 0.022초

저Pb Sn-5%Pb-1.5%Ag-x%Bi계 솔더 합금의 특성에 관한 연구 (A study on the characteristics of low Pb Sn-5%Pb-1.5%Ag-x%Bi solder alloys)

  • 홍순국;주철홍;강정윤;김인배
    • Journal of Welding and Joining
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    • 제16권3호
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    • pp.157-166
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    • 1998
  • Recently as environmental pollution caused by Pb has posed a serious threat to the global environment, the trend to regulate the usage of Pb in electronic industry is one the rise. Currently, the solder alloy with high Pb content, Sn-37%Pb, is utilized in the electronic assembly therefore, the objective of this study is to develop an alternative solder alloy for the existing Sn-37%Pb solder alloy. First thing, this work choosed Sn-5%Pb-1.5%Ag, Sn-5%Pb-1.5%Ag-x%Bi(x=1~5%) for candidate solder alloys, and examined their properties such as melting range, wettability, microhardness, tensile property, oxidation behavior and microstructure. Wettability was on the same level of Sn-37%Pb. Dissolution of Pb ion in Sn-5%Pb solder was 0.46ppm. This solder alloy revealed cellular dendrite microstructure $\beta$-Sn matrix, Pb-rich phase, Ag/Sn, and Cu/Sn Intermetallic compounds. The range of solidification temperature was within 3$0^{\circ}C$. Also these alloy displayed higher tensile strength and lower elongation than Sn-37%Pb. The resistance of oxidation in Sn-5%Pb-1.5%Ag solder alloy was superior to that of Sn-37%Pb solder alloy. But that of Sn-5%Pb-1.5%Ag-5%Bi solder alloy was equal to that of Sn-37%Pb solder alloy.

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Design Optimization of CRDM Motor Housing

  • Lee, Jae Seon;Lee, Gyu Mahn;Kim, Jong Wook
    • Journal of Magnetics
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    • 제21권4호
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    • pp.586-592
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    • 2016
  • The magnetic-jack type CRDM withdraws or inserts a control rod assembly from/to the reactor core to control the core reactivity. The CRDM housings form not only the path of the electromagnetic field but also the pressure boundary of a nuclear reactor, and a periodic in-service inspection should be carried out if there are welded or flange jointed parts on the pressure boundary. The in-service inspection is a time-consuming process during the reactor refueling, and moreover it is difficult to perform the inspection over the reactor head. A magnetic motor housing is applied for the current SMART CRDM and has several welding joints, however a nonmagnetic motor housing with fewer or no welding joints may improve the operational efficiency of the nuclear reactor by avoiding or simplifying the in-service inspection process. Prior to the development, the magnetic field transfer efficiency of the nonmagnetic housing was required to be assessed. It was verified and optimized by the electromagnetic analysis of the lifting force estimation. Magnetic flux rings were adopted to improve the efficiency. In this paper, the design and optimization process of a nonmagnetic motor housing with the magnetic flux rings for the SMART CRDM are introduced and the analyses results are discussed.

강성변화를 고려한 점용접부의 준정적피로해석 (Quasi Static Fatigue Analysis of Spot Welding Component considering Change of Stiffness)

  • 이동철;;강기원
    • 한국융합학회논문지
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    • 제4권2호
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    • pp.21-27
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    • 2013
  • 점용접은 자동차 산업에서 많이 사용되어지는데 조립공정의 자동화로 인하여 경제성과 차체 중량을 높이지 않아 자동차 연비 개선효과가 있다. 그러나 차량 주행시 노면으로부터 불규칙적인 하중전달 및 진동으로 인하여 점 용접부에 응력집중이 발생하고 피로파괴가 종종 발생한다. 이에 대하여 강성변화를 고려한 점용접부의 피로수명 평가는 필수적이다. 본 논문에서는 선형정적해석을 수행하여 취약부위를 파악하였다. 점용접부의 피로특성을 획득하였고, 시간영역에서 3단계의 하중이력을 도출하여, 준정적 피로해석에 조건으로 설정하여 수행하였다. 또한 점용접부에 대한 피로수명예측 방법은 기존 방법과 피로누적으로 인한 손상방법을 적용하여 나타낸 결과를 가지고 비교분석하였다.

자동차 구조용 접착제를 이용한 자동차용 Pre-primed 도료의 비용접식 접합공정 적용 (Automotive Pre-primed Coatings with Automotive Structural Adhesive for Non-weldable Binding Process)

  • 문제익;이용희;김현중;노승만;남준현;김민수;김준기;김종훈
    • 접착 및 계면
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    • 제12권3호
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    • pp.99-104
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    • 2011
  • 21세기 들어 자동차 도료산업은 엄격한 환경규제 및 생산 효율성 향상 및 더 낮은 생산비용으로 자동차용 도료를 생산하기 위하여 세정 및 전처리 과정을 삭제한 pre-primed 도장 시스템이 연구되고 있다. 이러한 pre-primed 도료 시스템의 경우, 차체 조립 전 단계에 강판이 유기 도막으로 도장되어있기 때문에 기존의 용접을 통한 조립이 힘들어 용접공정을 대체할 수 있는 새로운 비용접식 접합기술의 개발이 필요한 실정이다. 본 연구에서 비용접식 pre-primed 시스템에 적용하기 위하여 유연성과 성형성이 향상된 polyester계의 primer 1과 polyurethane계의 primer 2를 개발하였다. 개발된 도료의 물리적인 물성과 도장면의 부착력 평가 결과, primer 1이 primer 2에 비하여 연필경도, 내용제성, 유연성 및 접착제와의 부착력이 뛰어남을 알 수 있었으며, 용접공정을 대신한 비용접식 pre-primed 시스템의 가능성을 확인할 수 있었다.

Bolted connections to tubular columns at ambient and elevated temperatures - A review

  • Leong, S.H.;Sulong, N.H. Ramli;Jameel, Mohammed
    • Steel and Composite Structures
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    • 제21권2호
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    • pp.303-321
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    • 2016
  • Tubular column members have been widely adopted in current construction due to its numerous advantages. However, the closed-section profile characteristics of tubular columns severely limit the connection possibilities. Welding type is acceptable but discouraged because of on-site issues. Blind-bolted connection is preferable because of its simplicity, economic benefit, and easy assembly. This paper presents a state-of-the-art review on bolted connections to tubular columns for bare steel tubes, including square and circular sections. Available studies on bolted connections at ambient and elevated temperatures are reviewed, but emphasis is given on the latter. Various methods of determining the connection performance through experimental, analytical, component based, and finite element approaches are examined. Future research areas are also identified.

전자유도가열용 Full-Bridge 고주파 공진형 인버터의 개발 (Development of Full-Bridge High-Frequency Resonant Inverter for Electromagnetic Induction Heating)

  • 권혁민;신대철;김용주;김기환
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2003년도 하계종합학술대회 논문집 V
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    • pp.2943-2946
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    • 2003
  • In this paper are described the indirect induction healed boiler and induction boated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20[kHz]to 50[kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Fluid Heating System using High-Frequency Inverter Based on Electromagnetic Indirect Induction Heating

  • Kim Yong-Ju;Shin Dae Cheul;Kim Kee Hwan;Uchihori Y.;Kawamura Y.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
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    • pp.69-74
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    • 2001
  • In this Paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Full-Bridge 고주파 공진형 인버터를 이용한 유도가열시스템의 개발에 관한 연구 (A Study on the Development of Induction Heating System for Using Full-Bridge High-Frequency Resonant Inverter)

  • 권혁민;김성호;신대철;김용주
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2003년도 춘계전력전자학술대회 논문집(1)
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    • pp.19-22
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    • 2003
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 [kHz] to 50 [kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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차체조립과 자동용접 (Motor vehicle body assembly and auto-welding)

  • 이승복
    • 오토저널
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    • 제3권1호
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    • pp.19-26
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    • 1981
  • 자동차제조에 있어서의 용접은 신뢰성 양산과 생력화에 대응하여 접합 조립하는 방법으로 특이한 분야를 형성하여 발전되었다. 예를 들면, 자동차의 생산은 기본적으로 양산체제를 갖추고 있 어서, 일반적으로 노동집약형 산업이라고 불리어지며 그 제조공정을 보면 stamping press 공정과 같이 용접공정도 비교적 장치산업적인 분야로 빠르게 자동화나 성인화 내지 무인화로 진행되고 있다. 자동차용접은 사람이 portable spot welder로 한점씩 용접하지만 양산에 대비한 합리화와 안정화를 위하여 다점용접 (multi spot weld)라는 자동화공법의 도입이 불가피하며 금일의 자 동차생산에 있어서 상식화가 되고 있다. 이것은 한개의 차체라면 차형의 대조 또는 press panel의 수에 따라 차이가 조금 있으나 약 4-5 천점의 점용접이 필요하기 때문에 여러 가지 반송장치와 조합하여 대규모의 line설비로 발전되어 가고 있다. 이와 같이 용접공정의 자동화는 생산성을 높이는 반면에 전용성이 높기 때문에 설계변경에 대한 초기투자의 용접설비 대부분을 갱신하여야 하는 새로운 투자의 필요문제가 증대되었다. 이러한 전용설비에 대한 유연성을 가미한 자동차로 지향되어, 그 한 방법으로 산업용 robot가 도입되었다. 근래에 와서는 자동차제조에 있어서 새 로운 용접기술을 합리적으로 효과있게 적용하는 기술이 금후의 연구과제라 하겠다.

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탑성식 다목적 핸들링로봇의 개발 (Development of multifunctional handling robot)

  • 전재억;박후명;정진서;김수광;이원용;하만경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1656-1659
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    • 2005
  • earning industry is high in terms of side of creation of the added value or progress of technology rightly hereupon. This research raises or designed multi-function handling robot that can make welding, assembly conveniently catching large size work waterRatio that robot occupies is low level worldwide fairly in susdension wire, electricity electron and neutralization learning industry and domestic industry of this is staying in average leve. Can speak that grafting of robotic machine and neutralization

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