• Title/Summary/Keyword: Welding Information

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Recent Study of Overlay Welding on Welding methods (용접방법에 따른 오버레이 용접기술의 연구동향)

  • Yoo, Ho-Cheon
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.11-20
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    • 2013
  • Recent developing tendency of overlay welding on welding methods are studied by searching of NDSL, ScienceDirect and KIPRIS. PTA, Laser cladding, SMAW, GTAW, GMAW, SAW and ESW are selected as welding methods. Development and improvement of various new overlay welding processes and technology are introduced, especially PTA and Laser cladding in abroad overlay welding technology are activated substantially.

Process Optimization for Improving Resistance Welding Quality of Cylindrical Secondary Battery (원통형 이차전지의 저항용접 품질 향상을 위한 공정 최적화)

  • Chung, Ji Sun;Park, Soon Seo;Kim, Jee Ho;Kwon, Hyuck Moo;Hong, Sung Hoon;Lee, Min Koo
    • Journal of Korean Society for Quality Management
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    • v.48 no.1
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    • pp.69-86
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    • 2020
  • Purpose: This study aims to determine the optimal conditions for the spot welding process that mechanically connects the case of a cylindrical secondary battery and the negative tab. Methods: We use 33 factorial design to derive the optimal conditions for the spot welding process. The pulling strength, the cross-sectional area of nugget, and the shock test life are selected as response variables, which can represent the resistance welding quality. The input variables are selected as the welding time, welding voltage, and pressure, which are the controllable factors in the spot welding process. Results: The main effects of welding time and welding voltage and the interaction effect of welding time and welding voltage are significant. Conclusion: The optimal conditions for the spot welding process to mechanically join the negative electrode tab of the cylindrical secondary battery and the battery case are developed. The result shows that the pulling strength is increased by 44% compared to before improvement under optimal conditions.

The Welding/Welding History DB Construction of OLP System For the Multi-Layer Welding on the Thick Steel Plates In Low Speed Diesel Engines (대형 저속 디젤엔진의 후판 다층 용접을 위한 OLP 시스템의 용접 용접/용접이력 DB 구축)

  • 김장규;이승환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.760-763
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    • 2004
  • This work presents OLP system made independently in HSD for sub-assembly welding robot system set already and assembly welding robot system developed lately on the low speed diesel engines. This paper focuses on the DB module and the job creation based upon it. Also, It contains the welding history DB that saves the information of jobs executed after welding.

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A Development of Automatic Extraction System for Welding Inspection Information based on Shipbuilding and Maritime CAD (조선해양 CAD 기반 용접검사 정보 자동 추출 시스템 개발)

  • Kim, Bae-Sung;Hwang, Hun-Gyu;Song, Chang-Sub;Lee, Ki-Taek
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.24 no.1
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    • pp.28-36
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    • 2020
  • In shipbuilding industry, there is conducting most of works by welding at the shipyard, and the volume of welding is increasing with international trends of green ships. Welding joint is guaranteed quality through non-destructive testing (NDT). The manual welding inspection report is produced by identifying the drawings designed, which results in losses the many workforce and occurs human errors. To solve these problems, this paper covers a system that reports on inspection information is automatically generation by input data based on shipbuilding-specific CAD. The developed system analyzes the shape data from drawings of modeling. Also, the system determines welding joints through expansion of the part boundary and generates tag numbers. In addition, it provides the function to automatically extract the information needed for inspection such as weld length, thickness and etc. We conducted test to verify the usefulness of the developed system and confirmed that the welding inspection information extracted through system matches the information shown in drawings of modeling.

Trend of the welding process technology (고능률 용접프로세스의 발전동향)

  • Kim, H.T.;Kil, S.C.
    • Proceedings of the KAIS Fall Conference
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    • 2012.05b
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    • pp.653-655
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    • 2012
  • The increasing interest in the welding process technology is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process technology. This paper covers recent development trends of the welding process technology including the GTAW, PTAW, FSSW, etc.

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Trend of Laser Beam Welding Technology (고밀도 열원방식 레이저빔 용접의 연구동향)

  • Kim, H.T.;Kil, S.C.
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.481-484
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    • 2011
  • The increasing interest in the laser beam welding is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency laser beam welding technology. This paper covers recent research trends of the laser beam welding technology including the laser beam surfacing and laser beam cladding technology.

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Research on the weld quality estimation system using fuzzy expert system (퍼지 전문가 시스템을 활용한 용접 품질 예측 시스템에 관한 연구)

  • 박주용;강병윤;박현철
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.36-43
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    • 1997
  • Weld bead shape is an important measure for evaluation of weld quality. Many welding parameters have influence on the weld bead shape. The quantitative relationship between welding parameters and bead shape, however, is not determined yet because of their high complexity and many unknown factors. Fuzzy expert system is an advanced expert system which uses fuzzy rules and approximate reasoning. It is a vert useful tool for welding technology because is can process rationally the uncertain and inexact information such as the welding information. In this paper, the empirical and the qualitative relationship between welding parameters and bead shape are analyzed and represented by fuzzy rules. They are converted to the quantitative relationship by use of approximate reasoning of fuzzy expert system. Weld bead shape is estimated from the welding parameters using fuzzy expert system. The result of comparison between measured values of weld bead by welding experiments and the estimates values by fuzzy expert system shows a good consistancy.

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OPTIMISATION OF MANUAL WELDS USING VIRTUAL AND AUGMENTED REALITY

  • Tschirner, Petra;Graser, Axel
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.289-294
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    • 2002
  • This paper presents first results of an interdisciplinary research project for the development of an "intelligent" welding helmet. Contrary to conventional welding helmets the system allows a detailed observation both of the welding process and the environment. By methods of virtual and augmented reality additional information can be supplied to the welder. The system can be used for welding preparation, welding process observation and quality assurance.

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A vision for the Welding Industry in the USA

  • Kim, Dong-Sub
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.13-18
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    • 2000
  • Welding is critical technique for the joining of materials in the nation's major Manufacturing industries. Since 1998, leaders in welding industry have defined a vision of the issues and opportunities that it will face in 2020. In developing this vision document, more than 25 senior managers and respected experts from various segments of the welding community met to begin a dialog about the future of the welding industry. They were brought together to develop a long-range business plan for their industry that would identify how it would meet the needs of manufacturers, of the marketplace, and of society in 2020. In essence, these decision makers created an ideal vision of the state of their industry in 20 years, and the strategy to reach it. Welding is a precise, reliable, and cost-effective, method for joining materials. No other technique is as widely used by manufacturers to join metals and alloys efficiently. Most of the familiar objects in modern society, form buildings and bridges, to vehicles, computers, and medical devices, could not be produced without the use of welding. Despite the importance of welding to the manufacturing industry, the leaders in this area felt that welding was not appreciated as much as it should be from the society. The welding industry consists of the “users” of welding techniques as well as the companies, universities and other organizations that industry look for improvements in their operations by 2020, and should find their interest addressed in this document. A major economic impact study co sponsored by AWS and EWI and supported by US Navy, State of Ohio, US Department of Commerce, and major companies was kicked off. This two-year study will determine the economic impact of welding on the United States economy. The objective of this study is to break a paradigm about welding-those of us who are heavily involved in welding, believe strongly that much of our gross domestic product is directly dependent on welding. Furthermore, continued advances in the field of welding are necessary to achieving further increases in productivity that makes our economy strong. Yet, despite intuition, anecdotal information, and fragmented analyses, the completing quantitative information that would proved the justification for strategic actions to further develop this critical field is not currently available.

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A Study of Weld Pool width Control in Gas Tungsten Arc Welding Using the Digital Image Processing (화상처리에 의한 Gas Tungsten Arc 용접에서의 용융지폭제어에 관한 연구)

  • Kim, Dong-Cheol;Rhee, Sehun;Um, Ki-Woan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2760-2769
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    • 1996
  • The feedback control systems of welding process using visual information can improve weld qualities. However, it is very difficult to get the visual information of weld pool since the light intensity of welding arc is much stronger than that of the weld pool. To explore the possibility of extending the capability of automatic welding machines, a study of a closed loop controlled welding system consisted of a GTA welding machine, a vision system, a stepping motor system and a digital computer was undertaken. Particularly, in this system, a CCD camera with a long wavelength pass filter was used to get a better weld pool image. Subsequently, an image analysis technique has been developed to measure the weld pool width. Using this weld pool width measurement, a colsed loop control system adjusted welding speed to maintain a constant weld pool width.