• Journal of Welding and Joining
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• 제27권5호
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• pp.74-80
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• 2009

The membrane of the LNG carriers consists of thin strips of INVAR(Fe-36%Ni) steel plates, and the junction between INVAR strips is fabricated by welding. Thousands of the raised edge joints, regularly spaced, are located around all the side of the tank corner near the transverse bulkhead, and TIG welding is manually made on the top of the raised edges. Since the thickness of all the laminated edge plies is extremely thin and the weld position is under a bad accessibility, highly skilled workers are required to perform welding relatively for a long welding time. An alternative scheme for the corner membrane fabrication is proposed in the study to improve the installation workability and thus productivity. The scheme replaces the welded edges with the preformed corrugation ones. A panel strip with regularly-spaced corrugations is installed at the corner instead of the individual flat strip of which edge is vertically raised to be welded with the adjacent strip. In the study, a series of the evaluation on the corrugated edge members was performed to assess the applicability to the real LNG carrier fabrication. Opening displacement at the raised edge was experimentally examined. Elastic stiffness regressed from the displacement was nearly same in both edge types. Edge displacement and local stresses were calculated under hydrostatic pressure and temperature change due to liquefied cargo. Fatigue test was performed on both corrugated and welded edge specimens consisting of two or five plies of invar strips. Fatigue strength of the corrugated specimens was not less than that of the welded specimens.

• 대한토목학회논문집
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• 제5권4호
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• pp.95-101
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• 1985

국내강교량(國內鋼橋梁)에서 사용(使用)되는 대표적인 강종(鋼種)인 SWS50에 대한 파괴거동(破壞擧動)의 거시적(巨視的)인 고찰(考察)을 통하여 충격파괴거동(衝擊破壞擧動)과 피로거동(疲勞擧動)을 조사(調査)하여 미시적(微視的)인 고찰(考察)과의 관계(關孫)를 추적하는데 필요(必要)한 기초자료(基礎資料)의 제시와 국내(國內) 생산(生產)시판 강종(鋼種)에 대한 파괴제어(破壞制御)의 자료(資料)를 제공한다.

• 산업기술연구
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• 제26권B호
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• pp.127-134
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• 2006

As material needs have been increasing with recent economic growth, it is a current tendency that the magnitude of load applied to structure has been rising. With improved technique of product materials, steel and concrete have been stranger than ever so the danger of fatigue damage increases as permanent action of repeated loads. In case of deformed steel bars widely used in reinforced concrete structure, when they are product in factory, there will exist same parts connecting the steels. Such connections are easy to be weakened by permanent action of repeated loads. It is a real condition in Korea that there is lack of research of it. As a result of estimating fatigue characteristic of Pressure Welded joints with the steels that are oftenly used and producted in domestic it is showed that there are no remarkable difference in fatigue strength. Because there is no detail which is refered in Civil Specification, this paper will be the basic data being added in later Specification.

• Structural Engineering and Mechanics
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• 제20권5호
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• pp.589-608
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• 2005

There is a growing need for the development and implementation of new methods for the rapid and cost-effective rehabilitation of deteriorating steel structural components to offset the drawbacks related to welding and/or bolting in the field. Carbon fiber reinforced polymer (CFRP) composites provide a potential alternative as externally bonded patches for strengthening and repair of metallic structural members for building and bridge systems. This paper describes results of an investigation of tensile and fatigue response of steel/CFRP joints simulating scenarios of strengthening and crack-patching. It is shown that appropriately designed schemes, even when fabricated with levels of inaccuracy as could be expected in the field, can provide significant strain relief and load transfer capability. A simplified elasto-plastic closed form solution for stress analysis is presented, and validated experimentally. It is shown that the bond development length remains constant in the linear range, whereas it increases as the adhesive is deformed plastically. Fatigue resistance is shown to be at least comparable with the requirements for welded cover plates without attendant decreases in stiffness and strength.

• Structural Engineering and Mechanics
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• 제69권4호
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• pp.407-416
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• 2019

This paper develops a wireless sensor for online fatigue crack detection and failure warning based on crack-induced nonlinear ultrasonic modulation. The wireless sensor consists of packaged piezoelectric (PZT) module, an excitation/sensing module, a data acquisition/processing module, a wireless communication module, and a power supply module. The packaged PZT and the excitation/sensing module generate ultrasonic waves on a structure and capture the response. Based on nonlinear ultrasonic modulation created by a crack, the data acquisition/processing module periodically performs fatigue crack diagnosis and provides failure warning if a component failure is imminent. The outcomes are transmitted to a base through the wireless communication module where two-levels duty cycling media access control (MAC) is implemented. The uniqueness of the paper lies in that 1) the proposed wireless sensor is developed specifically for online fatigue crack detection and failure warning, 2) failure warning as well as crack diagnosis are provided based on crack-induced nonlinear ultrasonic modulation, 3) event-driven operation of the sensor, considering rare extreme events such as earthquakes, is made possible with a power minimization strategy, and 4) the applicability of the wireless sensor to steel welded members is examined through field and laboratory tests. A fatigue crack on a steel welded specimen was successfully detected when the overall width of the crack was around $30{\mu}m$, and a failure warnings were provided when about 97.6% of the remaining useful fatigue lives were reached. Four wireless sensors were deployed on Yeongjong Grand Bridge in Souht Korea. The wireless sensor consumed 282.95 J for 3 weeks, and the processed results on the sensor were transmitted up to 20 m with over 90% success rate.

• 대한토목학회논문집
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• 제30권2A호
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• pp.113-120
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• 2010

콘크리트 충전강관을 이용한 교량은 새로운 형식의 교량 형태이다. 강관을 이용한 교량을 적용하는데 있어서 가장 중요한 것은 이음부의 설계이다. 이 논문에서는 축하중을 받는 충전강관 N형 이음부에서 현재는 충전강관으로 브레이스는 강관으로 구성된 이음부의 특성을 범용 프로그램인 ABAQUS를 이용하여 유한요소해석을 통해 고찰하였다. 충전강관 이음부의 핫스폿 응력을 결정하는 기하학적 인자 중, 용접 각장길이, 현재의 직경, 브레이스의 두께에 따른 핫스폿 응력의 차이점을 비교하였다. 또한 충전강관 N형 이음부에서 사재의 각도와 수직재와 사재사이의 거리를 변수로 하여 유한요소해석을 수행하였으며, 현재에 충전된 콘크리트의 강도의 변화에 따른 이음부의 핫스폿 응력 특성을 살펴보았다.

• 한국강구조학회 논문집
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• 제26권4호
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• pp.263-275
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• 2014

본 연구에서는 SRC 기둥-H형단면과 U형단면으로 구성된 합성보 접합부에 관해서 반복가력실험을 실시하였다. 합성보에 관한 핵심요소는 H형단면과 U형단면 간 용접접합부의 구조적 성능이다. 이 두 부재 접합부의 성능을 향상시키기 위해서는 수직스티프너와 사다리꼴 스티프너가 필요하다. 접합부의 반복적인 성능을 평가하기 위해서 5개의 실대형 실험체를 계획하였으며, 실험변수는 H형단면의 크기($H-500{\times}200{\times}10{\times}16$, $H-600{\times}200{\times}11{\times}17$), 스티프너와 상부근의 유무 및 용접접근공(WAH)의 유무 등이다. 실험결과, H-500 시리즈 및 H-600 시리즈 보가 있는 실험체의 회전각은 각각 4%와 3%로 나타났으며, 이는 특수모멘트골조와 중간모멘트골조에 요구되는 값이다. 실험결과는 스티프너와 상부근이 있는 실험체의 변형능력이 그렇지 않은 실험체에 비해서 우수한 결과를 보였다. 끝으로, 실험체의 에너지소산능력과 변형도 분포를 요약하였다.

• 한국해양공학회지
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• 제17권2호
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• pp.34-39
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• 2003

Recent deepwater offshore structures in the Gulf of Mexico utilize butt welded tubular joints. Application of a welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical, as the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimation of the fatigue behavior of these tubular members in the design stage is generally condrcted by using S-N curves, as specified in the codeds and standards. Applying the stress concentration factor of the welded structure to the S-N approach often results in a very conservative assessment, because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fatigue life analysis using fracture mechanics has been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. Still, there is inconsistency when designing tubular joints using a conventional S-N approach and when specifying weld flaw acceptance criteria using fracture mechanics approach. This study developed fatigue curves that are consistent with both the S-N approach and the fracture mechanics approach. Accounting for non-uniform stress distribution and threshold stress intensity factor were key parameters in relating both approaches. A series of S-N curves, generated from the fracture mechanics approach, were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02 ). The new curves for tubular joint agree very well with the experimental results. The comparison also indicated the degree of conservatism built into the API X design curve.

• International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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• 제6권1호
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• pp.69-74
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• 2003

Recent deepwater offshore structures in the Gulf of Mexico utilize butt welded tubular joints. Application of a welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical, as the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimation of the fatigue behavior of these tubular members in the design stage is generally conducted by using S-N curves, as specified in the codes and standards. Applying the stress concentration factor of the welded structure to the S-N approach often results in a very conservative assessment, because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fatigue life analysis using fracture mechanics has been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. Still, there is inconsistency when designing tubular joints using a conventional S-N approach and when specifying weld flaw acceptance criteria using fracture mechanics approach. This study developed fatigue curves that are consistent with both the S-N approach and the fracture mechanics approach. Accounting for non-uniform stress distribution and threshold stress intensity factor were key parameters in relating both approaches. A series of S-N curves, generated from the fracture mechanics approach, were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02). The new curves for tubular joint agree very well with the experimental results. The comparison also indicated the degree of conservatism built into the API X design curve.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.127-132
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• 2002

Recent deepwater offshore structures in Gulf of Mexico utilize butt welded tubular joints. Application of welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical because the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimating the fatigue behavior of these tubular members in the design stage is generally conducted by using S-N curves specified in the codes and standards. Applying the stress concentration factor of the welded structure to S-N approach often results in very conservative assessment because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fracture mechanics and fitness for service (FFS) technology have been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves to be used and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. An attempt was made to develop set of S-N curves based on fracture mechanics approach by considering non-uniform stress distribution and a threshold stress intensity factor. Series of S-N curves generated from this approach were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02"). Similar comparison with API X′ was made for tubular joint.. These initial crack depths are larger than the limits of inspection by current Non-destructive examination (NDE) means, such as Automatic Ultrasonic Inspection (AUT). Thus a safe approach can be taken by specifying acceptance criteria that are close to limits of sizing capability of the selected NDE method. The comparison illustrates conservatism built into the S-N design curve.