• 제목/요약/키워드: Welded part

검색결과 297건 처리시간 0.024초

슬래브궤도상의 레일 용접부 피로수명 예측 (Prediction of Bending Fatigue Life to Welding Parts of Rail on Slab Track)

  • 김만철;김진성;한상철
    • 한국철도학회논문집
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    • 제4권4호
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    • pp.138-146
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    • 2001
  • For the purpose of the effective maintenance of surface irregularities of rail, this paper investigates the rail service life to a bending fatigue failure of welding parts of rail on the slab track by the structures laboratory testing to derive S-N curves, a GTDAP(General Track Dynamic Analysis Program) to calculate the stresses and a modified Miner's rule to predict a fatigue life. The useful guides for maintenance of rail welded parts on the slab track are proposed in terms of a grinding period and the depth of rail surface irregularities. This study also proposed the guides for maintenance of rail welded part on the ballast track. The effects of fatigue service lives are compared one another.

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용접부 피로강도를 고려한 굴삭기 붐 구조물 설계(I) (Design of Excavator Boom Structure Based on Fatigue Strength of Weldment(I))

  • 박상철
    • Journal of Welding and Joining
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    • 제28권5호
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    • pp.58-63
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    • 2010
  • The purpose of this study is to develop improved boom structures with reliable fatigue strength of weldment and lower production cost. For that purpose, multibody dynamic analysis was performed to evaluate forces acting on arm & boom cylinders and joints of boom structure during operation of an excavator for three working postures, then stress analysis was made to investigate stress distribution around diaphragms at the bottom plate of boom structures which was known to be susceptible to fatigue failures of welded joints, and finally boom structure with optimum arrangement of diaphragms was proposed. This work basically consists of the following two parts: part 1 focuses on multibody dynamic analysis of excavators during operation and part 2 includes evaluations of fatigue strength of welded joints for modified boom structures.

용접부 피로강도를 고려한 굴삭기 붐 구조물 설계(II) (Design of Excavator Boom Structure Based on Fatigue Strength of Weldment(II))

  • 박상철
    • Journal of Welding and Joining
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    • 제29권4호
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    • pp.61-66
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    • 2011
  • The purpose of this study is to develop improved boom structures with reliable fatigue strength of weldment and lower production cost. For that purpose, multi-body dynamic analysis was performed to evaluate forces acting on arm & boom cylinders and joints of boom structure during operation of an excavator for three working postures, then stress analysis was made to investigate stress distribution around diaphragms at the bottom plate of boom structures which was known to be susceptible to fatigue failures of welded joints, and finally boom structures with optimum arrangement of diaphragms was proposed. This work mainly consists of the following two parts: part 1 focuses on multi-body dynamic analysis of excavators during operation and part 2 includes evaluations of fatigue strength of welded joints for modified boom structures.

레일강의 균열발생·천이 및 피로균열진전거동 (Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel)

  • 이종선;강기원;최린;김정규
    • 한국강구조학회 논문집
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    • 제11권1호통권38호
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    • pp.33-42
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    • 1999
  • 궤도용 차량의 안전성 확보를 위한 연구의 일환으로서 레일강의 균열 발생 조건과 모재와 용접부에 대한 정적파괴거동 및 단일모드 하중하의 피로균열진전거동을 검토하였다. 레일에서 횡방향 균열의 원점은 표면하층균열이며 이는 최대전단응력에 의해 발생하였다. 또한 표면하층균열의 크기가 증가함에 따라 균열의 진전은 전단모드에서 혼합모드로 천이될 가능성이 증가하였다. 용접부의 평면변형률 파괴인성은 조직의 조대화와 경도의 상승으로 인하여 모재에 비하여 약 10% 저하하였다. 용접부의 제 2단계 영역의 피로 균열진전속도는 낮은 ${\Delta}K$ 영역에서 모재에 비하여 저하하였으나 높은 ${\Delta}K$영역에서는 이의 차이가 소멸되었으며 이러한 경향은 R=0.1의 낮은 응력비에서 현저하였다. 이는 용접부의 미시조직이 모재에 비하여 성장하였기 때문이라고 판단된다.

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레이저용접을 이용한 핫프레스포밍강의 맞춤식 재단 용접강판에서 용접공정변수에 따른 기계적 특성 및 비드형상 (Mechanical characteristics and bead geometry according to laser welding parameters for tailor-welded-branks of hot press forming steel)

  • 강민정;김철희;서종덕;임창용
    • 한국레이저가공학회지
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    • 제18권2호
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    • pp.5-10
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    • 2015
  • A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.

월성(月城) 남부(南部) 치술령 지역(地域)의 화산암(火山岩) (Ash-Flow Tuffs of the Chisulryoung Volcanic Formation and Associated Welded Tuff Instrusion, Weolseong District, Southern Korea)

  • 박기화;김선억
    • 자원환경지질
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    • 제18권2호
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    • pp.125-134
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    • 1985
  • 치술령 지역(地域)에 분포(分布)하는 화산암(火山岩)은 Ash flow tuff, intrusive welded tuff 및 Diatreme으로 세분(細分)된다. 제삼기(第三紀) 초기(初期)에 분출(噴出)한 Ash flow tuff는 6개(個)의 층(層)(Member)으로 구분(區分)되고, 각층(各層)(Member)의 암상(岩相) 변화(變化)는 암주형(岩柱型)의 Intrusive welded tuff가 화산(火山) 분출(噴出) 화구(火口)였음을 암시(暗示)한다.

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무용접 후렉시블 조인트 개발에 관한 기초연구 (A Fundamental Study on Development of Non-Welded Flexible Joint)

  • 오철훈;박환철;정지현
    • 동력기계공학회지
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    • 제21권1호
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    • pp.57-62
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    • 2017
  • The flexible joint with bellows and flange is made by welding bellows and flange in general. The welded parts cause a crack or demage in the flexible joint due to continuous vibration and fatigue limit. This paper is concerned with development of flexible joint with non-welded, free rotation of flange and non-packing to improve fatigue failure condition between bellows and flange. The support box and support plate that are components of press part are designed to compress fore-end of bellows only without demage of bellows. The production system of flexible joint is designed with piston attached on the compression side. The simulation is performed using Deform 3D software. As the result of simulation, the shape of compressed bellows was most proper in the compression power of $157kg{\cdot}f$ and any deformation has not occurred at a part besides fore-end. The result show that the production possibility of the designed flexible joint.

암반 파쇄용 진동리퍼 기어박스-생크 용접부의 피로특성 (Fatigue Characteristics on Welded Joint of Gear Box-Shank in Vibro Ripper for Rock Crash)

  • 오광근;김재훈;김연욱;박정렬;양규상;박종원;김성현
    • 한국안전학회지
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    • 제29권6호
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    • pp.28-33
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    • 2014
  • Vibro ripper worked by high frequency vibration is developed to do rock fragmentation and work of ripper is the different concept with other existing breakers. The gear box-shank welded joint of vibro ripper is very important part to deliver vibromotive force to tooth, so this part should endure high frequency vibration environments. The purposes of this study are to choose the optimal welding conditions for fatigue strength. The conditions were made using three kind of shank materials and two kind of filler metals. Shank materials are Hadox-hituf, Posten80 and AR400, and filler metals are CSF-71T and CSF-81T. The fatigue test was conducted each condition. Fracture surface was observed to estimate fracture characteristics of welded joint using SEM.

필렛용접이음부의 응력집중계수에 관한 연구 (A Study on Stress Concentration Factor at Fillet Welded Joint)

  • 강성원;하우일;신종석;제정신
    • 대한조선학회논문집
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    • 제33권3호
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    • pp.1-7
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    • 1996
  • 용접이음부재에서 피로강도에 큰 영향을 미치는 용접부의 응력집중계수를 추정하였다. 여기서는 하중전달형 십자필렛용접이음부를 그 대상으로 하였다. 필렛용접이음부에서 토우파괴를 일으키는 피로균열발생부인 용접토우부의 응력집중계수를 구하기 위해 인장하중하에서 토우부의 적정 요소 크기를 검토하고 여러 파라메타들의 값을 변화시켜 유한요소 응력해석을 수행하였다. 즉 용접토우부의 형상인 토우각 및 곡률반경의 영향과 용입부족부 길이의 변화를 동시에 고려한 응력집중계수를 정량적으로 구하였다. 그리고 그 결과를 이용하여 응력집중계수 추정식을 유도하였다.

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이동식 플래시 버트 용접의 효과 (The effect of Mobile Flash Butt Welding)

  • 김준식;이종수;이학규;이중권;이지하
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.793-799
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    • 2004
  • In track a third weakness point is joint part, turnout part, curve part. One of them joint part of rail have been known to the most weak point by loosen of joint bar and fish bolt due to impulse and vibration by wheel contact at times. In addition happen to deformation and failure at end of rail, failure and miniature of ballast gravel. Finally impact between wheel and rail become origin cause of a welded rail, noise and vibration. riding condition deterioration, besides track failure. In the present domestic, Thermite and Gas pressure weldings have been used to continuous welded rail(CWR), however stiffness and confidence in quality is lower than Flash butt welding method. FRW have the excellent capacity, however have a shortcoming large scale of machine and power equipment. Therefore we will introduce Mobile Flash Butt Welder can weld in track.

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