• Title/Summary/Keyword: Welded metal

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Effects of gas formers on metal transfer of the self-shielded flux cored arc welding (Self-shielded flux cored arc welding시 가스 발생제가 용적 이행 현상에 미치는 영향)

  • 정재필;김경중;황선효
    • Journal of Welding and Joining
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    • v.3 no.1
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    • pp.40-45
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    • 1985
  • Wire meling characteristics were examined with variation of gas formers such as $MgCO_3, CaCO_3 and Li_ 2CO_ 3$ by self-shielded flux cored arc welding. The flux cored wire of overlap type was welded by DCRP. The results obtainedareas follows. 1) Drop type was observed with no gas former, repelled type with MgCO_3$ added and short circuit type with $Li_2CO_3$ added. The variation of transfer mode was related to the blowing force of $CO_2$ gas and the surface tension of the slag. 2) Droplet size increased with adding gas formers due to the effect of $CO_2$ gas cushion. 3) Core spikes were observed more frequently with increasing the amount of gas formers.

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An experimental study on the unequal thickness joint using FSW with $4mm^{t}$ and $6mm^{t}$ Al 6061 T6 plates (Al 6061 T6 합금의 이두께 마찰교반 용접에 관한 연구)

  • Ryu, Deok-Hui;Kim, Jae-Seong;Jin, Hyeong-Guk;Lee, Jae-Hun;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.223-225
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    • 2005
  • In order to demonstrate the friction stir weldability of the Al 6061 T-6 unequal thickness joint and determine optimum welding parameters, the relations between welding parameters and properties of the joints have been studied in this paper. The experimental results showed that the tensile properties of the joints are affected by the welding heat inputs and tool shape. In this study, the maximum ultimate strength of the as-welded joint is equivalent to 78% and 18hour aged joint is equivalent to 93% that of the base metal. Though the voids-free joints are fractured at the thermally affected zone on the advancing side, the fracture occurs at the weld center when the void defects exist in the joints.

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Residual stress evaluation of weldment in structures using instrumented indentation technique (계장화 압입시험법을 이용한 구조물 용접부의 잔류응력 평가)

  • Lee, Jeong-Seok;Choe, Yeol;Kim, Gwang-Ho;Yu, Geun-Bong;Gwon, Dong-Il
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.288-290
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    • 2005
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model.

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Measurement of Weld Mechanical Properties of SUS316L Plate Using an Instrumented Indentation Technique (계장화 압입시험법에 의한 SUS316L판의 용접부 기계적 물성치 측정)

  • Song, Kee-Nam;Hong, Sung-Deok;Ro, Dong-Seong
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.37-42
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    • 2013
  • Different microstructures in the weld zone of a metal structure such as a fusion zone or heat affected zone are formed as compared to the parent material. Thus, the mechanical properties in the weld zone are different from those in the parent material. As the basic data for reliably understanding the structural characteristics of welded PCHE prototype made of SUS316L, the mechanical properties in the weld zone and parent material for a SUS316L plate are measured using an the instrumented indentation technique in this study.

Evaporating Particle Behaviors and plasma Parameters by Spectroscopic Method in laser Welding (레이저 용접시 분광학적 수법에 의한 증발입자의 거동과 플라즈마 물성의 계측)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.514-522
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    • 1999
  • The laser-induced plasma affects greatly on the results of welding process. moreover selective evaporation loss of alloying elements leads to change in chemical composition of weld metal as well as the mechanical properties of welded joint. this study was undertaken to obtain a fundamental knowledge of pulsed laser welding phenomena especially evaporation mechanism of different aluminum alloys. The intensities of molecular spectra of AlO and MgO were different each other depeding on the power density of a laser beam Under the low power density condition the MgO band spectrum was predominant in intensity while the AlO spectra became much stronger with an increase in the power density. These behaviors have been attributed to the difference in evaporation phenomena of Al and Mg metals with different boiling points and latent heats of vaporization. The time-averaged plasma temperature and electron number density were determined by spectroscopic methods and consequently the obtained temperature was $3,280{\pm}150K$ and the electron number density was $1.85{\times}10^{19}\;l/m^3$.

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A Study on Fatigue Characteristics of Dissimilar Spring Steel(SUP9A)-SM25C by Friction Welding (스프링강(SUP9A)-SM25C의 이종재 마찰용접 피로특성에 관한 연구)

  • 정석주;이기중
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.19-25
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    • 2001
  • The friction-welding SM25C is a substitute for the suing steel that is utilized in the machinery, airplane, and automobile, ok. This substitution would provide reduction of material and weight of welding parts. From the result we found that the strength of the friction welded joint was 529-617MPa and the toughness 1.2 times higher than that of the base metal. The optimal condition of friction welding was found as follows : n=2000rpm, $P_1$=68㎫, $P_2$=137MPa, $t_2$=2sec, $t_1$=2-4sec, Considering the strength, the hardness, and the reduction of area in the friction welding, the fiction welding using SUP9A and SM25C was found to cause no problem in on-the-job application.

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Optimum design of stiffened plates for static or dynamic loadings using different ribs

  • Virag, Zoltan;Jarmai, Karoly
    • Structural Engineering and Mechanics
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    • v.74 no.2
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    • pp.255-266
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    • 2020
  • The main requirements of modern welded metal structures are the load-carrying capacity (safety), fitness for production, and economy. The primary objective of attaching longitudinal stiffeners is to improve the buckling strength of relatively thin compression panels. This paper gives several comparisons for stiffened plates with different loadings (static, dynamic), different shape of stiffeners (flat, L-shape, trapezoidal), different steel grades, and different welding technologies (SMAW, GMAW, SAW), different costs to show the necessity of a combination of design, fabrication and economic aspects. Safety and fitness for production are guaranteed by fulfilling the design and fabrication constraints. The economy is achieved by minimizing the cost function. It is shown that the optimum sizes depend on the welding technology, the material yield stress, the profile of the stiffeners, the load cycles and the place of the production.

The Evaluation of Mixed-welded SM 490A Steel by Acoustic Emission (1) (음향방출법에 의한 SM490A강의 복합용접성 평가 (1))

  • 이장규;우창기;박성완;김봉각;윤종희;인승현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.170-173
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    • 2002
  • The object of this study is to investigate the effect of compounded welding through the AE (Acoustic Emission) characteristics on static tensile test. This study was carried out a SM 490A, high tension steel using the low hydrogen type E4316 of electronic shield metal arc welding and compound wire of $CO_2$gas arc welding. $CO_2$welding, weak in the intensity of HAZ (Heat Affected Zone), can be improved by being combined with coated arc welding, Coated arc welding, weak in the intensity of the bead, can be improved by being combined with $CO_2$welding. Especially, electronic coated arc welding and $CO_2$welding complement the mechanical intensity of HAZ and the bead with each other. So, compounded welding increases the intensity in the special parts and enhances the quality of goods.

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One-wavelength Ultrasonic Horn Design for Ultrasonic Machining of Mobile Phone Battery Terminal Welding (휴대폰 배터리 단자접합 초음파 가공을 위한 한파장 혼 설계)

  • Seo, Jeong-Seok;Jang, Sung-Min;Beck, Si-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.70-75
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    • 2012
  • The technique with ultrasonic vibration refers to the many industries. Especially Ultrasonic Connection Method is widely used for mobile battery, secondary battery, automobile components and also they recently started using it for terminal connecting of solar community battery. In this study, ultrasonic welding horn is analysed and designed with FEM, then manufactured based on it. Resonance frequency and amplitude of horn would be measured and compared with the designing result to judge the suitability. Al/Al specimen is welded by the manufactured horn and verify its performance via the weldability evaluation.

Evaluation of Residual Stress for Weldments Using Continuous Indentation Technique (연속압입시험기법을 이용한 용접부 잔류응력 평가)

  • Lee Y. H.;Choi Y.;Kim K. H.;Kwon D.;Lee J. S.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.541-546
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    • 2005
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.