• Title/Summary/Keyword: Welded metal

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Influence of Lap Weld Shapes on Shear Strength by Plasma Arc Welding of SUS 304L (플라즈마 아크 용접에 의한 SUS 304L Lap 용접부형상이 강도에 미치는 영향)

  • 문종현;윤동렬;김동철;이동우;장태원
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.129-130
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    • 2004
  • The stainless steel sheet which is one of primary barrier components for membrane on LNG ship is ordinarily welded by either TIG or PAW. The weld shapes of acceptant tolerance for membrane construction are scripted by G.T.T.(Gaztransport & Technigaz)‘s rules such as penetration depth, weld throat and weld length etc. This paper presents relationship between weld metal shear strength and weld penetration formed with plasma arc welding. The results show penetration depth is not decisive factor on shear strength, but weld throat and length.

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Friction Welding of Sintered Hard Tool Materials to Metals and Its Quality Evaluation by AE (마찰용접에 의한 초경공구재와 금속간의 압접기술개발과 AE에 의한 품질평가)

  • 오세규;전태언;박일동;오명석;이주석
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.36-46
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    • 1996
  • This paper deals with determinig the proper friction welding condition and analyzing various mechanical properties of friction welded joints of sintered carbide tool materials(K20, P25, and SKDX5 for the blade part of drill or press punch) to alloy steel (SKH4, SCM440 for the shank part of drill or press punch), the alloy steel to aluminum(A6061 for the interlayer material between the blade part and the shank) and sintered carbide tool materials to alumminum. And also acoustic emission test will be carried out during fiction welding to evaluate the weld quality.

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The Development of Simplified Ultrasonic CT System and Its Application to the Evaluation of Weld Metal

  • Kim, Kyung-Cho;Hiroaki Fukuhara;Hisashi Yamawaki;Tetsuya Saito
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.52-60
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    • 2001
  • In this paper, as a new measurement method to estimate the change of material condition, the simplified ultrasonic CT system, which uses the information of three directions, that is, $90^{\circ}$, $+45^{\circ}C$and $-45^{\circ}C$ about inspection plane is proposed. Use of simplified CT system has two merits: Firstly, the measurement time is very short compared with general CT. Secondly, it can detect sensitively small defect in vertical or slant direction about inspection plane because the obtained image is CT image calculated from three directions. From these merits, this method can be considered as an effective method to evaluate material conditions. The basic performance of the proposed method was confirmed through several specimens with several simple defects. In order to confirm the applicability of actual NDT, several kinds of welded specimens are investigated. The result showed that the CT image obtained had good agreement with actual defect of specimens.

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Temperature analysis of thick plate during welding (1) (후판 용접부 온도 분포 해석 1)

  • Choi, K.;Chang, R.W.;Eom, G.W.
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.53-59
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    • 1990
  • Temperature distribution of thick plate during welding was investigated. Applied weldng process was shielded metal arc welding which was known as one of the most utilized processes in fabrication fields. Heating and cooling cycles were recorded by imploying high fidelity recorded and K-type thermocouple of 0.3mm in diameter. Both analytical and numerical calculations were preformed so as to verify the thermal cycle measurement. Results showed that the temperature of a welded points at given time could be predicted by the theoretical calculations. It was considered that methods could be applied to real structural components with slight modification.

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The preparation of Al-Si alloy welding rod by the horizontal continuous casting process with the heating mold (가열주형 수평식연속주조법에 의한 Al-Si 합금 용접봉 제조)

  • 김원태;김명한;이보영
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.101-108
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    • 1994
  • The horizontal continuous casting process with the heating mold was adopted for fabricating defect-free 4043 Al alloy rods of 3.2m dia. with mirror surfaces. These rods were drawn into 2.4mm dia. rods for GTAW welding. The GTAW welding tests were carried out by use of these welding rods with 6061 Al alloy as a base metal. After welding, the X-ray tests, tensile strength tests, bending tests, and microstructural analysis of welded zone and HAZ were carried out. The results represented that the welding rods with good surfaces and welding properties could be made by the horizontal continuous casting, and followed by the drawing process.

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A Study of Developing the Low Noise Circular Saw Blade (저소음 목재용 회전톱날의 개발에 관한 연구)

  • 강석춘
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.147-155
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    • 2000
  • To reduce the noise from wood cutting saw at the saw mill(lumber mill) or a construction area, some multi-layer sandwich saw blades which a aluminum or copper plate was inserted between the two steel plates were developed and were tested of the wood cutting noise level at various test places. From the research, it was found that the multi-layer saw blade with copper or aluminum plate between steel plates and spot welded 60 points could reduce the wood cutting sound level about 8.3 dB(97.031 dB - 88.743 dB) at indoor test and 3.8 dB(84.805 - 81.638 dB) at field test.

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Strength Characteristics for Various Spot Welding Conditions in 7075-T6 Aluminum Alloy Sheets (박판 Al 7075-T6재의 점용접시 용접조건변화에 대한 강도특성)

  • 윤한기;김건태;류인일
    • Proceedings of the KWS Conference
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    • 1999.05a
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    • pp.215-218
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    • 1999
  • With increasing demand of energy saving, -many efforts were made to employ aluminium alloys in the automobile industry. Especially, resistance spot welding has been widely used in the steel metal joining process because of its high productively and convenience. In this paper, spot weldability of 7075-T6 aluminium thin sheets for various welding conditions were examined by series of experiments. The tensile shear strength and microstructure of welded specimens was observed, and The optimal welding conditions were found for each welding conditions.

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Laser weldability and mechanical behavior of hot rolled steels for hydroforming applications (하이드로포밍용 열연강재의 레이저 용접성 및 기계적 특성)

  • 이원범;이종봉
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.84-86
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    • 2003
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power CO$_2$1aser. Bead on plate welding of thin sheet was examined to investigate the effect of weld variables of laser welding, and to obtain optimum welding condition. Butt-welding was also carried out to show the effect of gap on the laser weldability of thin sheet. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too many heat input. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about 80% value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

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Interface Analysis and Mechanical Properties of Friction Stir Welded Dissimilar joints between Stainless steel and AI alloy (마찰교반접합한 알루미늄 합금과 스테인리스 강 이종접합부 계면 조직 및 접합부 강도)

  • Lee, Won-Bae;Lee, Chang-Yong;Yeon, Yun-Mo;Jeong, Seung-Bu
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.189-191
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    • 2005
  • Dissimilar joining of AI 6013-T4 alloys and austenite stainless steel was carried out using friction stir welding technique. Microstructures near the weld zone and mechanical properties of the joint have been investigated. Microstructures in the stainless steel side and AI alloy were depended on the thermo-mechanical condition which they received. TEM micrographs revealed that the interface region was composed of the mixed layers of elongated stainless steel and ultra-fine grained AI alloy and intermetallic compound layer which was identified as the $Al_{4}Fe$ with hexagonal close packed structure. Mechanical properties were lower than those of 6013 AI alloy base metal, because tool inserting location was deviated to AI alloy from the butt line, which resulted in the lack of the stirring.

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Measurement of Weld Material Properties of Alloy 617 Using an Instrumented Indentation Technique (계장화 압입시험법에 의한 Alloy 617 용접 물성치 측정)

  • Song, Kee-Nam;Hong, Sung-Deok;Ro, Dong-Seong;Lee, Joo-Ha;Hong, Jung-Hwa
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.41-46
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    • 2013
  • Different microstructures in the weld zone of a metal structure such as a fusion zone or heat affected zone are formed as compared to the parent material. Thus, the mechanical properties in the weld zone are different from those in the parent material. As the basic data for reliably understanding the structural characteristics of a welded PCHE specimen to be made of Alloy 617, the mechanical properties in the weld zone and parent material for a Alloy 617 plate are measured using an instrumented indentation technique in this study.