• Title/Summary/Keyword: Welded Structural Material

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Study on the Evaluation of Fracture Toughness at Welded Zone for the Pipe Steel by $CO_2$ Gas Welding ($CO_2$가스 배관용접부의 파괴인성평가에 관한 연구)

  • Na, Ui-Gyun;Yu, Hyo-Seon;O, Seok-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1817-1825
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    • 2000
  • The purpose of this study is to examine the fracture toughness of the welded pipe from the viewpoint of FATT for the S38 and S42 steels used widely as the pipe material. Post weld heat treatment(PW HT) was carried out like following conditions: temperature of 67$0^{\circ}C$, I hour of holding time and cooling in furnace. Fracture toughness was obtained by measuring the crack opening displacement(COD) of the notched specimens over the range of temperature from -14$0^{\circ}C$ to -$25^{\circ}C$. Hardness values at fusion line near around were the highest and the microstructures at welded zone were coarsened. Regardless of the pipe materials, COD and temperature curves of the as-welds were moved toward higher temperature compared with those of the parents. However, COD and temperature curves of the PWHT specimens were positioned at lower temperature compared with those of the as-welds. The more heat input causes to decrease the COD values at the constant temperature. It was verified through the recrystallization treatment that PWHT was attributed to move toward lower temperature region considerably due to the improved plastic deformation at the same applied COD value of 0.3mm and softening effect. In case of the weldment of S38 steel, cleavage fracture was observed at -105$^{\circ}C$ unlike the structural steels, in which brittle fracture mode was generally shown at - 196$^{\circ}C$.

Measurement of Weld Mechanical Properties of SUS316L Plate Using an Instrumented Indentation Technique (계장화 압입시험법에 의한 SUS316L판의 용접부 기계적 물성치 측정)

  • Song, Kee-Nam;Hong, Sung-Deok;Ro, Dong-Seong
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.37-42
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    • 2013
  • Different microstructures in the weld zone of a metal structure such as a fusion zone or heat affected zone are formed as compared to the parent material. Thus, the mechanical properties in the weld zone are different from those in the parent material. As the basic data for reliably understanding the structural characteristics of welded PCHE prototype made of SUS316L, the mechanical properties in the weld zone and parent material for a SUS316L plate are measured using an the instrumented indentation technique in this study.

A Study on Reliability Design of Fracture Mechanics Method Using FEM (유한요소법을 이용한 파괴 역학적 방법의 신뢰성설계기술에 관한 연구)

  • Baik, Seung-Yeb;Lee, Bong-Gu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4398-4404
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    • 2015
  • Stainless steel sheets are widely used as the structural material for dynamic machine structures, These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding, For fatigue design of gas welded joints such as various type joint. It is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. Thus in this paper, ${\Delta}P-N_f$ curves were obtained by fatigue tests. and, ${\Delta}P-N_f$ curves were rearranged in the ${\Delta}{\sigma}-N_f$ relation with the hot spot stresses at the gas welded joints. Using these results, the accelerated life test(ALT) is conducted. From the experiment results, an life prediction model is derived and factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

Development of an Expert System for Fatigue Strength Assessment based on FEA (유한 요소 해석 기반 피로평가 전문가시스템 개발)

  • 최홍민;서정관;이제명;백점기;안규백
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.118-125
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    • 2004
  • The assessment of fatigue property is one of the most indispensable factors to design mechanical structures or parts. For accurately assessing fatigue property, it is necessary to precisely identify the loading condition and material property of the objective structure. However, there are many kind of problems in conducting predictive activity for a design concerned with variable factor such as fatigue phenomenons and environments. Therefore, most of the fatigue problems have been assessed from exiting experiment data and prediction method. In this study, expert system is developed for simply conducting performance assessment of weldments based on Finite element Analysis carrying out performance improvement and safety assessment of welded structures.

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Effect of Heat Treatments on the Steel Tube Hydroformabillity (열처리 영향도에 따른 강관 하이드로포밍 성형성 분석)

  • Park, Kwang-Soo;Kim, Bong-Joon;Moon, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.4
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    • pp.223-228
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    • 2005
  • Tube hydroforming provides a number of advantages over conventional stamping process, including fewer secondary operation, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. It can produce wide range of products such as subframe, engine cradle, and exhaust manifold. In this study, the effect of the heat treatment conditions such as post seam annealing (PSA) and bright annealing (BA) on the ovality and hydro-formability of steel tubes has been investigated. Hydroformabilities have been estimated by the bulging heights obtained at various processing parameters such as internal pressure, axial feeding and heat treatment conditions. The ovality and forming height are strongly influenced by material properties after heat treatments.

Analysis for Mechanical Behavior of GFRP Rock Bolt for Permanent Support of Tunnel (영구 터널지보재로서의 활용을 위한 GFRP 록볼트의 역학적 거동 분석)

  • Sim, Jong-Sung;Kang, Tae-Sung;Lee, Yong-Taek;Kim, Hyun-Joong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.124-131
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    • 2010
  • Rock Bolt generally utilizes deformed reinforcing bar welded from structural steel of which strength is higher than required for making advantageous use of the support function of ground. In the condition with highly corrosive underground water, however, problem frequently occurs on tunnel and slope stabilization in terms of repair, rehabilitation and maintenance issues due to the destruction of Rock Bolt by corrosion of steel. A structural performance evaluation for GFRP Rock Bolt was conducted for the purpose of resolving the foregoing problem and at the same time developing a permanently-usable support material. This study intended to evaluate the safety factor of GFRP Rock Bolt by implementing the slope stability interpretation via structural analysis on the basis of its structural characteristics derived from both tensile force function test and shear force function test. It is judged based on the results that GFRP Rock Bolt would secure sufficient ground stability as an alternative material for existing Steel Rock Bolt.

Cost optimization of composite floor trusses

  • Klansek, Uros;Silih, Simon;Kravanja, Stojan
    • Steel and Composite Structures
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    • v.6 no.5
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    • pp.435-457
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    • 2006
  • The paper presents the cost optimization of composite floor trusses composed from a reinforced concrete slab of constant depth and steel trusses consisting of hot rolled channel sections. The optimization was performed by the nonlinear programming approach, NLP. Accordingly, a NLP optimization model for composite floor trusses was developed. An accurate objective function of the manufacturing material, power and labour costs was proposed to be defined for the optimization. Alongside the costs, the objective function also considers the fabrication times, and the electrical power and material consumption. Composite trusses were optimized according to Eurocode 4 for the conditions of both the ultimate and the serviceability limit states. A numerical example of the optimization of the composite truss system presented at the end of the paper demonstrates the applicability of the proposed approach.

Fatigue Characteristics of Laser Welded Zirconium Alloy Thin Sheet (레이저 용접된 박판 지르코늄 합금의 피로특성)

  • Jeong, Dong-Hee;Kim, Jae-Hoon;Yoon, Yong-Keun;Park, Joon-Kyoo;Jeon, Kyeong-Rak
    • Journal of Welding and Joining
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    • v.30 no.1
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    • pp.59-63
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    • 2012
  • The spacer grid is one of the main structural components in a fuel assembly. It supports fuel rods, guides cooling water and maintains geometry from external impact load and cyclic stress by the vibration of nuclear fuel rod, it is necessary to have sufficient strength against dynamic external load and fatigue strength. In this study, the mechanical properties and fatigue characteristics of laser beam welded zircaloy thin sheet are examined. The material used in this study is a zirconium alloy with 0.66 mm of thickness. The fatigue strength under cyclic load was evaluated at stress ratio R=0.1. S-N curves are presented with statistical testing method recommend by JSME- S002 and compared with S-N curves at R.T. and $315^{\circ}C$. As a result of the experimental approach, the design guide of fatigue strength is proposed and the results obtained from this study are expected to be useful data for spacer gird design.

Plastic mechanism analysis of vehicle roof frames consisting of spot-welded steel hat sections

  • Bambach, M.R.
    • Structural Engineering and Mechanics
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    • v.52 no.6
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    • pp.1085-1098
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    • 2014
  • Plastic mechanism analysis of structures subjected to large deformation has long been used in order to determine collapse mechanisms of steel structures, and the energy absorbed in plastic deformation during such collapses. In this paper the technique is applied to vehicle roof structures that undergo large plastic deformation as a result of rollover crashes. The components of such roof structures are typically steel spot-welded hat-type sections. Ten different deformation mechanisms are defined from investigations of real-world rollover crashes, and an analytical technique to determine the plastic collapse load and energy absorption of such mechanisms is determined. The procedure is presented in a generic manner, such that it may be applied to any vehicle structure undergoing a rollover induced collapse. The procedure is applied to an exemplar vehicle, in order to demonstrate its application in determining the energy absorbed in the deformation of the identified collapse mechanisms. The procedure will be useful to forensic crash reconstructionists, in order to accurately determine the initial travel velocity of a vehicle that has undergone a rollover and for which the post-crash vehicle deformation is known. It may also be used to perform analytical studies of the collapse resistance of vehicle roof structures for optimisation purposes, which is also demonstrated with an analysis of the effect of varying the geometric and material properties of the roof structure components of the exemplar vehicle.

Influence Factors Affecting the Longitudinal Force of Continuous Welded Rail on Railroad Bridges (장대레일 철도 교량의 축력 영향인자 분석)

  • Kim Kyung Sam;Han Sang Yun;Lim Nam Hyoung;Kang Young Jong
    • Proceedings of the KSR Conference
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    • 2003.10b
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    • pp.385-390
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    • 2003
  • Recently, use of Continuous Welded rail(CWR) is increased for structural, economical reason but new problem is caused accordingly and phenomenon that give threat in traveling by ship stability of train is led. According as rail is prolonged, excessive relative displacement and longitudinal force can happen to rail by temperature change and external force. Specially, buckling or fracture of rail can happen in railroad bridges because relative displacement by bridge and properties of matter difference between rail grows and additional axial force happens to rail by behavior of bridge. According to several study, longitudinal force of rail in bridge is influenced with ballast resistance, elongation length, boundary condition, stiffness of framework. Non-linear behavior of ballast acts by the most important factor in interaction between rail and bridge. Therefore, must consider stiffness of bridge construction with non-linear characteristic of ballast and stiffness of base for accuracy with longitudinal force calculation and analyze. In this study, perform material non-linear analysis for longitudinal force of CWR and three dimensional buckling analysis to decide buckling force.

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