• 소성∙가공
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• 제14권6호
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• pp.541-546
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• 2005

Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.126-129
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• 2005

Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

• Journal of Welding and Joining
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• 제22권3호
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• pp.56-61
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• 2004

Friction stir weldability of AZ31B Mg alloy was studied using microstructural observation and mechanical tests. Defect free joints was obtained under the condition of 2000rpm-100mm/min. In TMAZ, a lot of twin deformation were observed due to the mechanical effect of the FSW tool and thus relatively high hardness was obtained. In SZ, the twin deformation was disappeared by recovery and the hardness decreased because the. grain structure was coarsened by dynamic recrystallization and grain growth. The Al-Mn precipitates were observed throughout the joint regions. On the other hand, $$\beta$-Mg_{17}Al_{12}$ intermetallic compounds were not observed in either of the zone. The joint efficiency was about 80% and the impact value of the joint was almost equal to that of base metal.

• 한국해양공학회지
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• 제22권2호
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• pp.58-64
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• 2008

Large-scale tests of welded tubular K-joint sunder balanced in-plane bending braces were carried out to observe the fatigue behavior of the API 2W Gr.60 steel plate produced by POSCO. Toe grinding and weld profiling were used to improve the fatigue life of a tubular K-joint. The effects of the steel grade and chord wall thickness on the fatigue life were also investigated. The present results were compared with the UK DEn design curve.

• 동력기계공학회지
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• 제22권6호
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• pp.44-50
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• 2018

As a type of bolt with a spherical head, the ball stud is widely used as a part of a ball joint in steering or suspension systems in automobiles. Balls and studs are subjected to heat treatment suitable for each material; in particular, the shear strength of the ball stud must meet the specifications of the production company. This study evaluated the shear strength of joints according to the cooling method of ball studs subject to resistance welding. The shear stress of water cooling was higher than that of air cooling (as-received material). Note, however, th at oil cooling showed lower stress than that of as-received. When judged by standard deviation, mean, and coefficient of variation according to the arithmetic statistics and shape parameter as well as scale parameter, oil cooling is suitable.

• International Journal of Naval Architecture and Ocean Engineering
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• 제4권2호
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• pp.132-140
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• 2012

This study aims to assess fatigue property by the static overload and average load in the fillet welded joints which is on the ship structural steel having gusset welds. To this end, a small specimen was made, to which the same welding condition for the actual ship structure was applied, to perform fatigue tests. In this study, a method to simply assess changes in welding residual stress according to different static overload was suggested. By measuring actual strain at the weld toe, the weld stress concentration factor and property which is determined by recrystallization in the process of welding were estimated to investigate the relation between overload and fatigue strength.

• Steel and Composite Structures
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• 제32권1호
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• pp.111-126
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• 2019

This paper deals with experimental investigation and modeling of the static behavior of a novel RCS beam-column exterior joint. The studied joint detail is a through-column type in which an H steel profile totally embedded inside RC column is directly welded to the steel beam. The H steel profile was covered by two supplementary plates in the joint area in order to avoid the stirrups resisting shear in the joint area. Two full-scale through-column-type RCS joints were tested under static loading. The objectives of the tests were to examine the connection performance and to highlight the contribution of two supplementary plates on the shear resistance of the joint. A reliable nonlinear 3D finite element model was developed using ABAQUS software to predict the response and behavior of the studied RCS joint. An extensive parametric study was performed to investigate the influences of the stirrups, the encased profile length and supplementary plate length on the behavior of the studied RCS joint.

• Steel and Composite Structures
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• 제47권2호
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• pp.203-216
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• 2023

The composite beam connections often encountered fracture failure in the welded bottom flange joint, and a bottom flange bolted connection has been proposed to increase the deformation ability of the bottom flange joint. The seismic performance of the bottom flange bolted composite beam connection was suffered from both the composite action of concrete slab and the asymmetric load transfer mechanisms between top and bottom beam flange joints. Thus, this paper presents a comprehensive numerical study on the working mechanism of the bottom flange bolted composite beam connections. Three available modelling methods and a new modelling method on the flange-stud-slab interactions were compared. The efficient numerical modeling method was selected and then applied to the parametric study. The influence of the composite slab, the bottom flange bolts, the shear composite ratio and the web hole shape on the seismic performance of the bottom flange bolted composite beam connections were investigated. A hogging strength calculation method was then proposed based on numerical results.

• 한국산학기술학회논문지
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• 제18권5호
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• pp.278-284
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• 2017

본 연구에서는 일정한 회전 속도에서 용접 속도를 제어하여 AZ61 마그네슘 합금에 적합한 입열량 조건을 도출하였다. 또한 산업적 측면에서는 더 빠른 용접 속도가 요구되기 때문에 용접 속도에 따른 효과를 연구하였다. 회전 속도 변수는 800rpm으로 일정하게 적용하였고, 용접 속도는 100 - 500mm/min 으로 변화시켜 용접부의 거동을 관찰 및 평가하였다. 기계적 물성 평가를 위하여 인장 및 경도 시험을 수행하였으며, 미세구조 관찰과 용접부의 건정성을 판단하기 위하여 광학현미경을 사용하였다. 용접 속도가 400mm/min 이상 적용되었을 때 용접부 내부에서 결함이 관찰되었다. 용접 속도가 증가할수록 교반부의 결정립 크기는 작아졌으며, 경도 또한 비례 증가하는 경향을 보였다. 회전속도 800rpm, 용접 속도 200mm/min과 300mm/min 일 때, 용접부 내 외부 적으로 결함이 없었으며, 우수한 기계적 물성이 기록되었다. 이때, 접합 효율은 각각 100.5%, 101.2%이었고, 최대인장강도가 모재의 강도와 유사하였다. 인장 시편의 파괴는 시편의 전진측과 교반부 사이에서 발생하였으며, 이는 횡단면부 경도 분포에서 경도가 일시적으로 감소하는 위치와 일치하였다.

• 대한전자공학회논문지SP
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• 제46권4호
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• pp.124-131
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• 2009

방사선영상의 신뢰할 만한 영역검출은 용접부위 결함탐지 이전의 중요한 작업 중의 하나이다. 추출되는 특징들은 각 분할된 영상에 대하여 서로 다른 군집으로 분류되어야한다. 그러나 종래의 분할 기법으로는 방사선영상 고유의 색도중첩과 낮은 SN비로 인해 만족할 만한 결과를 얻기가 쉽지 않다. 전체나 국부처리로는 잡음제거에 취약할 뿐만 아니라 영역분류도 어렵다. 이 논문은 산업용 CR 영상에서 영역기반실현의 분할을 위한 적절한 기법을 제시한다. 강판튜브에서 용접과 비용접 구간의 기하학적 차이가 영상화 과정을 통해 배경부, 두께부, 중간부 및 용접부 영역을 생성하고 계층 구조적 배열을 형성한다. 비록 그 구조가 잡음에 훼손되기는 하지만 영역구분 구도 각 영역의 차별된 기하학적 특성에 근거한 국부군집화에 의해 선별이 가능하다. 관련 영역의 기하학적 속성에 의해 그에 따른 영역이 계층별로 선별되어 실제 구분이 영역간 경계를 반영하기 때문에 직경과 길이방향의 군집화는 각 계층의 구별을 명확케 한다. 그리고 산업용 강판튜브 CR영상에 다양한 분할 방식으로 비교 실험을 실시하여 이 기법의 효과를 보였다.