• Title/Summary/Keyword: Welded Beam

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Introduction of Prediction Method of Welding Deformation by Using Laminated Beam Modeling Theory and Its Application to Railway Rolling Stock

  • Mun, Hyung-Suk;Jang, Chang-Doo
    • International Journal of Railway
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    • v.2 no.4
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    • pp.175-179
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    • 2009
  • The welding deformation and its prediction method at the HAZ (Heat-Affected Zone) are presented in this paper. The inherent strain method is well known as analytical method to predict welding deformation of large scale welded structure. Depend on the size of welding deformation in welding joints, the fatigue life, the stress concentration factor and the manufacturing quality of welded structure are decided. Many welded joints and its manufacturing control techniques are also required to railway rolling stock and its structural parts such as railway carbody and bogie frame. Proposed methods in this paper focus on the two different the inherent strain area at HAZ. This is main idea of proposed method and it makes more reliable result of welding deformation analysis at the HAZ.

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Strength of Pipe Type Door Impact Beam with Changed Bracket Mounting Method and TRP Application (브라켓 마운팅 방법 변경과 TRP 적용에 따른 강관형 도어 임팩트 빔 강도)

  • Kang, Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.379-385
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    • 2016
  • Door impact beam plays a key role in minimizing the occupant injury within the side impacted vehicle through preventing intrusion of the impacting vehicle. Steel pipe type door impact beam has been widely adopted since it has simple structure and the overall strength is easily determined according to the pipe size. The brackets welded at pipe ends connect the door impact beam and the door panels by spot welds. In this study, first, the effect of pipe thickness, bracket thickness and door mounting stiffness was respectively analyzed. Next, application of the tailor rolled pipe was examined and several alterations of the bracket mounting method were considered. Application of tailor rolled pipes with superior bracket mounting method showed remarkable strength enhancement and weight reduction possibility in comparison with the current door impact beam.

Numerical cyclic behavior of T-RBS: A new steel moment connection

  • Ataollahi, Saeed;Banan, Mohammad-Reza;Banan, Mahmoud-Reza
    • Steel and Composite Structures
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    • v.21 no.6
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    • pp.1251-1264
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    • 2016
  • After observing relatively poor performance of bolted web-welded flange beam-to-column connections during 1994 Northridge earthquake, various types of connections based on two concepts of: (i) strengthening the connection; and (ii) weakening the beam ends were proposed. Among these modified or newly proposed connections, bolted T-stub connection follows the concept of strengthening. One of the connections with the idea of weakening the beam ends is reduced beam section (RBS). In this paper, finite element simulation is used to study the cyclic behavior of a new proposed connection developed by using a combination of both mentioned concepts. Investigated connections are exterior beam-to-column connections designed to comply with AISC provisions. The results show that moment capacity and dissipated energy of the new proposed connection is almost the same as those computed for a T-stub connection and higher than corresponding values for an RBS connection.

Monotonic Loading Test for CFT Square Column-to-Beam Partially Restrained Composite Connection (CFT 각형 기둥-보 합성 반강접 접합부의 단조가력 실험)

  • Choi, Sung Mo;Park, Su Hee;Park, Young Wook;Kim, Jin Ho
    • Journal of Korean Society of Steel Construction
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    • v.17 no.3 s.76
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    • pp.325-335
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    • 2005
  • This study tackles the development of an improved detail of partially restrained CFT square column-to-beam connection and the evaluation of its mechanical behavior under monotonic loading. The connection is designed to strengthen shearing capacity at the bottom of the connection due to the ultimate behavior of PR-CC by its detail of the bottom connection and simplify the fabrication process. The suggested connection is the welded bottom beam flange connection(M-2) and is compared with the existing PR-CC of bolted seat angle connection(M-1). Two specimens were fabricated in actual size and tested under monotonic loading. Based on the test results, the welded bottom beam flange connection exhibited about 85% of the stiffness of steel beam. It was similar to the bolted seat angle connection and behaved as PR-CC. The specimen of the supposed connection type failed at the shear connection of web but was similar to the bolted seat angle connection until the failure. It obtained sufficient stiffness and capacity through the reinforcingsteel and the capacity and deformational ability equivalent to the full-plastic moment through the anchor inside the steel tube at the web connection. So, it can be said that the suggested connection exhibits sufficient ductile behavior.

Structural Characteristics of Welded Built-up Square CFT Column to Beam Connections with External Diaphragm (용접조립 각형 CFT 기둥-보 외다이아프램 접합부의 구조특성)

  • Lee, Seong Hui;Jung, Hun Mo;Kim, Dae Jung;Kim, Jin Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.711-722
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    • 2008
  • Existing tube for concrete filled tubular structure is made through welding of four plates irrespective of tube thickness, so production performance is poor and special welding technique is needed to weld the internal diaphragm and through the diaphragm. Therefore, through manufacturing by cold forming development of beam to column connections that is no welding in position of stress concentration is needed. In this study the proposal of beam to column connections details and to making tube specimens by method of bending steel plates, we want to know the compositeeffect between internal anchor and concrete by processing on stress distribution and internal force evaluation of concrete filled tube beam to column connections with a variable of flange welding existence between column and beam, welding quantity between column and diaphragm, existence of concrete in tube, column with diaphragm and general column.

One Dimensional Thermal Elasto-Plastic Analysis Using Layered Beam Theory (적층보 이론을 이용한 1차원 열탄소성 해석)

  • S.I.,Seo;C.D.,Jang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.4
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    • pp.51-57
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    • 1990
  • There exist residual stresses and deformations in welded structures because of nonuniform temperature distribution. The thermal elasto-plastic analysis is necessary to describe the behavor of the structure during welding. In this paper, we calculated the residual stresses and deformations of the welded beam using the I-dimensional layered beam theory. In the previous 1-dimensional analyses, there were restrictions that the equilibrium conditions which were effective only on beams with infinite length were used, and the boundary conditions could not be considered adequately. But, the layered beam theory based on the incremental finite element method, can overcome these restrictions. On the other hand, in the 2-dimensional analysis, the computing time is large because of many degrees of freedom, and there was inaccuracy in the calculation of welding deformations. However, the layered beam theory can take into account the variation of properties along the depth, and can reduce the degrees of freedom considerably in comparision with the 2-dimensional analysis, and shows good agreement with the experiments.

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Investigation of Zircaloy-4 weldability using a pulsed Nd:YAG laser (펄스형 Nd:YAG 레이저를 이용한 지르칼로이-4 용접특성 조사)

  • 김수성;김덕현;김철중;이종민
    • Journal of Welding and Joining
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    • v.9 no.1
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    • pp.23-31
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    • 1991
  • Laser beam weldability of zircaloy-4was investigated using a pulsed Nd: YAG laser of 200W average power. Mechanical properties of laser and GTA bead-on-plate welded zircaloy-4 test specimens were compared. The influence of plasma generated during laser welding was analyzed and optimum laser welding parameters were investigated.

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Friction Stir Welding of Ferritice Stainless Steel (페라이트계 스테인리스강의 마찰교반접합)

  • Ahn, Byung-Wook;Choi, Don-Hyun;Yeon, Yun-Mo;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.14-17
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    • 2014
  • Ferritic stainless steels are widely used in the construction industry and in exhaust manifolds due to their low cost and relatively superior stress corrosion cracking resistance and pitting corrosion resistance compared to austenite stainless steels. Ferritic stainless steels are currently welded by various welding process including gas tungsten arc welding (GTAW), electron resistance welding (ERW) and laser beam welding. However, when these stainless steels are welded by fusion welding, some problems occur in the fusion zone (FZ) and heat affected zone (HAZ). First, the ductility of the weld is reduced due to the grain growth in the FZ and HAZ. Second, as its HAZ is frequently sensitized during welding, corrosion resistance deteriorates in this region due to the Cr depletion zone. To prevent these problems, it is recommended that ferritic stainless steels be welded with a low heat input. In this study, recent researches in the view of friction stir welded ferritic stainless steels are briefly reviewed.

Cyclic Seismic Performance of Reduced Beam Section Steel Moment Connections: Effects of Panel Zone Strength and Beam Web Connection Type (패널존 강도 및 보 웨브 접합방식이 RBS 철골 모멘트접합부의 내진거동에 미치는 영향에 관한 연구)

  • Lee, Cheol-Ho;Jeon, Sang-Woo;Kim, Jin-Ho
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.3
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    • pp.69-77
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    • 2003
  • This paper presents test results on eight reduced beam section(RBS) steel moment connections. The testing program addressed bolted versus welded web connection and panel zone(PZ) strength as key variables, Specimens with medium PZ strength were designed to promote energy dissipation from both PZ and RBS regions such that the requirement for expensive doublet plates could be reduced. Both strong and medium PZ specimens with a welded web connection were able to provide satisfactory connection rotation capacity for special moment-resisting frames. On the other hand, specimens with a bolted web connection performed poorly due to premature brittle fracture of the beam flange of the weld access hole. If fracture within the beam flange groove weld was avoided using quality welding, the fracture tended to move into the beam flange base metal of the weld access hole. Plausible explanation of a higher incidence of base metal fracture in bolted web specimens was presented. The measured strain data confirmed that the classical beam theory dose not provide reliable shear transfer prediction in the connection. The practice of providing web bolts uniformly along the beam depth was brought into question. Criteria for a balanced PZ strength improves the plastic rotation capacity while reduces the amount of beam distortion ore also proposed.

A new replaceable fuse for moment resisting frames: Replaceable bolted reduced beam section connections

  • Ozkilic, Yasin O.
    • Steel and Composite Structures
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    • v.35 no.3
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    • pp.353-370
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    • 2020
  • This paper describes a new type of replaceable fuse for moment resisting frames. Column-tree connections with beam splice connections are frequently preferred in the moment resisting frames since they eliminate field welding and provide good quality. In the column-tree connections, a part of the beam is welded to the column in the shop and the rest of the beam is bolted with the splice connection in the field. In this study, a replaceable reduced beam section (R-RBS) connection is proposed in order to eliminate welding process and facilitate assembly at the site. In the proposed R-RBS connection, one end is connected by a beam splice connection to the beam and the other end is connected by a bolted end-plate connection to the column. More importantly is that the proposed R-RBS connection allows the replacement of the damaged R-RBS easily right after an earthquake. Pursuant to this goal, experimental and numerical studies have been undertaken to investigate the performance of the R-RBS connection. An experimental study on the RBS connection was used to substantiate the numerical model using ABAQUS, a commercially available finite element software. Additionally, five different finite element models were developed to conduct a parametric study. The results of the analysis were compared in terms of the moment and energy absorption capacities, PEEQ, rupture and tri-axiality indexes. The design process as well as the optimum dimensions of the R-RBS connections are presented. It was also demonstrated that the proposed R-RBS connection satisfies AISC criteria based on the nonlinear finite element analysis results.