• Title/Summary/Keyword: Welded

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Resistance and Flexure Behavior of Slender Welded Built-up Square CFT Column Using Internal Reinforced Steel Tube under Eccentric Loads (강관내부 보강재를 고려한 용접조립 각형 CFT 편심 장주의 내력 및 휨 거동)

  • Lee, Seong-Hui;Kim, Young-Ho;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.32-39
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    • 2015
  • So far, square concrete filled tubular(CFT) columns have been used in a limited width thickness ratio. The reason is that local buckling occurs in steel tube easily. Once the local buckling occurs, the confinement effect of steel tube on concrete disappears. In this study, we developed welded built-up square steel tube with reinforcement which are placed at the center of the tube width acts as an anchor. 3 specimens of slender welded built-up square CFT columns and 3 specimens of slender welded built-up square steel tube columns were manufactured with parameters of width(B) of steel tube, width thickness ratio(B/t). we conducted a experimental test on the 6 specimens under eccentric load, and evaluated the structural resistance and behavior of 6 specimens.

Field Try-out of Tailored Door Inner Panel (테일러드 도어인너 패널의 현장 트라이아웃)

  • 이종문;김상주;금영탁
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.193-199
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    • 2001
  • Forming more than two parts of sheet metal in a single stamping operation lowers production costs, reduces weight, and heightens dimensional accuracy. The tailored blank (TB) is a laser-welded or mash-seam-welded sheet metal with different thicknesses, different strengths, or different coatings. Recently, automotive manufacturers have been interested in tailored blanks because of their desire to improve the rigidity, weight reduction, crash durability, and cost savings. Therefore the application to auto-bodies has increased. However, as tailored blanks do not behave like un-welded blanks in press forming operations, stamping engineers no longer rely on conventional forming techniques. Field try-outs are very important manufacturing processes for an economic die-making. In the field try-outs, the rounded geometries of tool and the drawbead shape and size in die face are generally modified when the forming defects can not be removed by the adjustment of forming process parameters. In this study, the field try-outs of tailored door inner panel are introduced and evaluated. The behaviours of laser tailored blank associated with different thickness combinations in the forming process of door inner panel are described focusing on terms of experimental investigations on the formability.

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Low cycle fatigue behaviour of TMCP steel in as-received and welded states (TMCP 고장력강재와 그 용접부의 저사이클피로특성에 관한 연구)

  • 김영식;한명수
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.46-57
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    • 1990
  • TMCP steel manufactured by controlled rolling followed by accelerated cooling process is known to have extra-ordinary mechanical properties such as tensile strength and toughness. However, there is much uncertainty about the fatigue fracture characteristics, especially, in the welded state of this steel. In case of this steel, the softening zone by welding is generated in heat affected zone in contrast with the case of conventional normalized high strength steel. This softening zone is considered to play significant roles in low cycle fatigue fracture of the welded part of this steel. In this paper, the low cycle fatigue behaviors of TMCP steel were inspected in as-received and welded state using the smooth specimen. The fatigue life-time was seperately investigated on the basis of failure of the specimen and crack initiation which is detected by differential strain method. Moreover, the low cycle fatigue characteristics of TMCP steel were quantitatively compared with those of the conventional normalized steel of same strength level.

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Optimization of Friction Welding for Motor Vehicle Safety Belts: Part 1-Mechanical Properties and Microstructure (수송차량 안전벨트용 모터축재의 마찰용접 최적화(1) - 기계적 특성 및 조직)

  • Kong, Yu-Sik;Ahn, Seok-Hwn
    • Journal of Ocean Engineering and Technology
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    • v.26 no.1
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    • pp.64-69
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    • 2012
  • Dissimilar friction welds were produced using 15-mm diameter solid bars of chrome molybdenum steel (KS SCM440) and carbon steel (KS SM20C) to investigate their mechanical properties. The main friction welding parameters were selected to ensure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond area and HAZ, and macro-structure investigations. The specimens were tested as-welded and post-weld heat treated (PWHT). The tensile strength of the friction welded steel bars was increased to 100% of the SM20C base metal under the condition of a heating time of more than four seconds. Optimal welding conditions were n = 2,000 (rpm), HP = 60 (MPa), UP = 100 (MPa), HT = 5 (s),and UT = 5 (s), when the total upset length was 7.8 (mm). The hardness distribution peak of the friction welded joints could be eliminated using PWHT. The two different kinds of materials were strongly mixed to show a well-combined structure of macro-particles, with no molten material, particle growth, or defects.

A Study on the Spot Weldability of Sn-37%Pb Coated Cu-sheet (Sn-37%Pb solder를 도금한 Cu 박판의 점 용접성에 관한 연구)

  • 박창배;김미진;정재필
    • Journal of the Microelectronics and Packaging Society
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    • v.6 no.3
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    • pp.45-50
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    • 1999
  • Copper has been widely used for the electronic parts, and especially spot welded one for the leads of condenser or resistor. However, copper is generally hard to be spot welded because of its low electrical resistivity. For this experiment, Sn-37%Pb solder which has relatively higher resistivity was coated on the Cu-sheet to improve the spot weldability of copper. As the experimental variables welding pressure was varied from 100 to 200kgf, welding time from 20 to 50ms, and welding current from 100 to 2500A. Experimental results showed that the solder coated Cu-sheet can be spot welded under the conditions of 400~2200A welding current, 100~200kgf pressure and 20-50ms welding time. The tensile shear strength of the spot welded joint increased with welding current up to the critical current, and after the critical value decreased with current.

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Study on Surface Crack Propagation Behaviour of Mild Steel Weldment in Synthetic Sea Water (인공해수중에서 연강 용접부의 표면구열 성장거동)

  • 이종기;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.492-501
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    • 1990
  • It was known that the fracture incidences of offshore structure were mostly originated from the surface defects. Especially, in the case of the welded structures, since the welded region has some defects and incomplete beads which are apt to behave like the surface cracks, it has been necessary to evaluate the environmental effects on crack growth at HAZ for the design crack growth behaviour at multi-pall HAZ for SWS41 steel under free corrosion and cathodic protection(-0.9V vs Ag/Agcl) conditions. The results are summarized as follows ; (1) Crack growth rate of the as weld in air was faster than that of the parent and PWHT specimens over all .DELTA.K rang. (2) In free corrosion test, surface crack growth rate of the as welded was decreased in comparison with that of the parents. (3) In fatigue test under cathodic protection, cathodic electric potential(-0.9V vs Ag/Agcl) for the SWS41 steel parent was effective, while for the as welded ineffective. (4) There was a tendency that the exponent(m) of the Paris' equation was decreased in order of microhardness magnititude in air and under cathodic protection conditions and vise versa in free corrosion. (5) Fracture surface has dimples and ductile striations in air test, but transgranular cracks and brittle striations under cathodic protection test.

Weldability and Optimum Welding Conditions on the 4 Lap Spot Welded Joint of High Strength Steel Sheets in Automobile (고장력 강판 적용에 따른 자동차용 4겹 다층 점용접물의 용접성 및 적정 용접조건)

  • Kwon Il-Hyun;Kim Hoi-Hyun;Baek Seung-Se;Yang Seong-Mo;Yu Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.481-487
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    • 2006
  • Spot-welding is a widely used manufacturing method for thin-sheet components, especially in mass-production industries such as the car industry. Automobiles are often constructed by multi-lap spot welding to secure the passenger from the accident, where optimisation of the welding conditions is a major economic consideration. This research is conducted to investigate weldability characteristics with various welding conditions on the 4-lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to propose the optimum welding conditions. The welding current and the welding time have a greater effect on the welding characteristics than the electrode force. It was found that the electrode force has a relatively close relationship with the expulsion occurrence. The design curves for optimum welding are proposed for the 4-lap spot welded joint.

The Evaluation of Residual Stresses in the Welded Joint of Steel Materials by the Optimum Selection of the Advanced Indentation Technique (연속압입시험의 최적조건 선정을 통한 철강재료의 용접부 잔류응력 평가)

  • Yu, Seung-Jong;Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.118-126
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    • 2007
  • Most of materials receive forces in use so that the characteristics of materials must be considered in system design to prevent deformation or destruction. Mechanical properties of materials can be expressed as responsible level of material itself under the exterior operation. Main mechanical properties are strength, hardness, ductility and stiffness. Currently, among major measure facilities to measure the mechanical properties, advanced indentation technique has important use in industrial areas due to nondestructive and easy applications for mechanical tensile properties and evaluation of residual stress of materials. This study is to find the optimum experimental condition about residual stress advanced indentation technique for accurate analysis of the welded joint of steel materials through indentation load-depth curve obtained from cruciform specimen experiment. Optimum selection was applied to the welded joint of real steel materials to find out non-equi-biaxial stress state and the results were compared with general residual stress analyzing method fur verification.

Behavior and design of stainless steel tubular member welded end connections

  • Kiymaz, Guven;Seckin, Edip
    • Steel and Composite Structures
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    • v.17 no.3
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    • pp.253-269
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    • 2014
  • Among the various alternatives to make a steel tubular member connection, making a slotted and gusset plate welded connection is one of the most frequently preferred alternatives. This type of connection is essentially an end connection that is made by slotting the tube longitudinally, inserting the gusset plate and then placing longitudinal fillet welds at the tube-to-plate interface. In this paper an experimental study on the behaviour of such connections in stainless steel is presented. 24 specimens were tested under concentrically applied axial tensile forces for varying tube-to-gusset plate weld lengths. Both circular and box section members were considered in the test program. Load-deformation curves were obtained and comparisons were made in terms of strength and ductility. The results obtained from the study were then critically examined and compared with currently available design guidance for slotted gusset plate welded tubular end connections. It is noted that no specific rules exist in international specifications on structural stainless steel which cover the design of such connections. Therefore, the results of this study are compared with the existing design rules for carbon steel.

Finite Element Analysis for the Failure Mode of Welded Flange-Bolted Web Connection (Welded Flange-Bolted Web 강접합부의 파괴모드 추정을 위한 유한요소해석)

  • 조창빈
    • Journal of the Earthquake Engineering Society of Korea
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    • v.3 no.4
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    • pp.33-46
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    • 1999
  • In spite of 6.8 magnitude and the neighborhood of the epicenter, the steel moment frame survived after Northridge earthquake without collapse or casualties. However, following investigation revealed that there were severe damages at the column-weld interface of welded flange-bolted web (WFBW) steel moment connection, which was believed to be economic and safe from earthquakes based on experience and past tests. In this paper, this unexpected brittle fracture of the steel moment connection is explored using linear elastic fracture mechanics and post-Northridge tests. A method to predict the brittle fracture strength of the steel moment connection is proposed. Using this method, the failure mode of the WFBW connection and reduced beam section (RBS) connection are presented.

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