• Title/Summary/Keyword: Weld toe

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A Study on the Fatigue Strength Evaluation of Load-Carrying Fillet welded Cruciform Joints (하중전달 십자형 필렛 용접부의 피로강도 평가에 관한 연구)

  • Lee, Yong-Bok;Nam, Byung-Chan;Park, In-Kju;Chung, Chin-Sung;Kim, Ho-Kyung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.200-205
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    • 2000
  • Fatigue failure modes of load-carrying cruciform weld joints are dependent on the characteristics of the fatigue crack initiation and propagation from the weld toe or the weld root. In this study, constant amplitude fatigue tests on load-carrying fillet welded specimen carried out, and fatigue strengths were evaluated. Also, an attempt is made to develop a new analytical model with more accuracy to predict the fatigue crack propagation life of fillet welded cruciform joints of SWS 490B steels containing lack of penetration defects. From the result of this study, fatigue crack growth characteristics of load-carrying fillet welded cruciform joints, containing lack of penetration defects are found to be affected by the weld geometry, stress range and microstructures of the weld zone.

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Effects of the buried lamellar tears on the mechanical strength in the welded T joints (T형상용접 이음에서 매몰된 라멜라균열이 용접부의 기계적 강도에 미치는 영향)

  • 고진현
    • Journal of Welding and Joining
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    • v.6 no.4
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    • pp.44-53
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    • 1988
  • The mechanical strengths of buried lamellar tears located near the weld toe in the welded tee joints were evaluated in terms of the loss of load carrying capacity as a function of tear area. In static loading, the load carrying capacity was significantly reduced when tear intercepted over 10% of the cross-sectional area of the welded joints. However, the welded joints containing buried tears still failed at stresses over the yield strength of the base metal in the through-thickness direction in spite of the presence of tears up to 20-25% of the area. Fatigue strength of welded joints containing tears markedly reduced with increasing tear areas. Lehigh lamellar tearing test used in this study to produce speicmens was described in detail. The load carrying cpapacity in static loading was influenced by the reduction of supporting area whereas that in fatigue loading was influenced by the stress-concentration effects of lamellar tears and the reduction of supporting area. In bend tests, the pre-existing lamellar tears always grew up toward the weld toe. However, in fatigue loading, cracks grew up and down simultaneously form both the weld toe and the top of lamellar tears because of stress concentration. In fatigue loading, delaminations and decohesion of inclusion/matrix interface generated in multipass welds provided crack propagation paths and enhanced crack propagation because the tips of delaminations and deconhesios acted as stress raisers.

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The Application of Structural Stress Method for the Fatigue Strength Assessment of Longi-web Connections (선체 Longi-web 연결부의 피로강도 평가를 위한 구조응력 기법의 적용)

  • Kim, Myung-Hyun;Kim, Jeong-Hwan;Kim, Seong-Min;Kim, Kwang-Seok;Kang, Joong-Kyoo;Heo, Joo-Ho;Kang, Sung-Won
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.1
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    • pp.81-86
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    • 2008
  • Recently, a mesh-size insensitive structural stress definition that provides a stress state at weld toe with relatively larger mesh size compared to conventional approaches has been proposed. The structural stress definition is based on the elementary structural mechanics theory and provides an effective measure of a stress state in front of weld toe. In this study, as an experimental validation of structural stress method in obtaining the fatigue strength of weldments, a series of fatigue test has carried out for longi-web connections, which are representative of ship-like structures. Based on the result from this study, it is expected to develop a more precise fatigue strength evaluation technique and to reduce time and cost associated with the fatigue design of ship and offshore structures.

The Study about the Fatigue Strength Improvement Mechanism by the Processing of Fillet Welded Joint (필렛용접이음부의 후처리에 따른 피로강도 향상 메커니즘의 연구)

  • Lim, Cheong Kweon;Park, Moon Ho;Chang, Chun Ho
    • Journal of Korean Society of Steel Construction
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    • v.11 no.3 s.40
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    • pp.319-327
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    • 1999
  • This study makes mechanism of the fatigue strength improvement by the processing of weld toe clear for the vertical cross rib specimens which was made fillet weld joint, also it proposes to the appropriate later processing. As a result of tension fatigue test, the fatigue strength improvement could have been seen in later processed specimens than as-weld specimens. Especially fatigue crack initial life $N_c$ increased in specimens which processed grinder after hammer-peening. Also, fatigue crack propagation life $N_p$ improved more in hammer-peening specimens than as-weld or TIG specimens. It thinks that $N_c$ is because of the geometrical shape of weld toe, i.e. the relaxation of the stress concentration and also that $N_p$ is because the big compression residual stress which was introduced in the surface by hammer-peening is restraining the propagation of fatigue crack.

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Improving Fatigue Strength of Weld Joints by Blast Cleaning used in Painting Steel Bridge (강교 도장용 블라스트 표면처리에 의한 용접이음의 피로강도 향상)

  • Kim, In-Tae;Jung, Young-Soo;Lee, Dong-Uk
    • Journal of Korean Society of Steel Construction
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    • v.23 no.2
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    • pp.137-146
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    • 2011
  • In the fabrication of steel bridges, blast cleaning prior to painting is carried out on the steel members to clean the forged surface and to increase the adhesive property of the applied painting systems. The effect of blast cleaning on the fatigue strength improvement of the weld joints, however, is not clear. In this study, Almen strips and steel specimens were blast-treated, conforming to ten types of blast-cleaning conditions deducted from the blast-cleaning conditions of seven steel structure fabrication companies. The arc height, roughness, hardness, and compressive residual stress were measured before and after the implementation of the ten blast-cleaning methods, and the relationship between the blast conditions and the measured values was studied. The geometry of the weld toe and the compressive residual stress near the weld toe were also measured before and after the blast cleaning of the butt-welded joints, and fatigue tests were carried out on the butt weld joints. The test results showed that blast cleaning significantly increases the fatigue strength and limit.

Finite Element Analysis of the Stress Concentrations for Butt Welded Joints (유한요소 해석에 의한 맞대기 용접 이음의 응력집중에 과한 연구)

  • 구병춘;최병일;김재훈
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.59-64
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    • 2004
  • The purpose of this study is to investigate the influence of weld bead profiles on stress concentration factors of double V groove butt-welded joints. The influence of three parameters such as toe radii, flank angles and bead heights on the stress concentration factors is studied by finite element analysis. It is shown that the three parameters have similar effects on the stress concentration factors. Finally a formula to estimate the stress concentration factors considering the three parameters and others is proposed and estimated results are compared with the results obtained by finite element analysis.

Fatigue Tests of Welded Joints and Comparison Study of Foreign Codes (용접부의 피로강도 시험평가 및 해외규격과의 비교연구)

  • Goo, Byeong-Choon;Kim, Jai-Hoon
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.14-23
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    • 2007
  • A lot of fatigue tests on a material, JIS SM490A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa were carried out. Various butt-welded specimens such as reinforcement removed, as-welded and weld toe ground, several types of fillet-welded specimens and full-size box type components were used. After having obtained S-N curves for the above- mentioned specimens, fatigue strengths were compared to those of foreign design codes, AWS, BS 7608 and ENV. It was found the fatigue strengths at low cycles are not in a good agreement with the foreign codes, but the fatigue limits are in a good agreement.

Experimental Study on the Fatigue Behavior of Welded Joints (용접 이음 형상별 피로거동에 관한 실험적 연구)

  • Goo, B.C.;Kim, J.H.;Oh, C.L.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.359-364
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    • 2004
  • We investigated the effect of weld details on fatigue behavior of a material, JIS SM 490 A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa. Tensile tests, instrumented indentation tests and fatigue tests were carried out on double V-grooved butt weld plates such as reinforcement removed, as-welded and weld toe ground. In addition plates with transverse fillet welded web, load carrying cruciform fillet welded plates, non-load-carrying cruciform fillet welded plates and longitudinal butt welded plates were tested. S-N curves for the above specimens were obtained and analyzed

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A Study on the Fatigue Fracture Behavior of Weld Toe Notch in Structure Steel (구조용강에서 용접 Toe Notch의 피로파괴거동에 관한 연구)

  • 차용훈;김하식;노승희
    • Proceedings of the KWS Conference
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    • 1996.05a
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    • pp.115-118
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    • 1996
  • 1. The crack is inifiated at a toe notch and reptured for the skip and continuous welding. 2. Fatigue life of continuous welding is greater than that of skip welding and fatigue life of 2pad continuous welding appears 1.7 times more than that of pad continuous welding. 3. For the skip and continuous welding, fatigue than that of welding materials appears shorter than that of welding materials because of the effect of plastic strain and compressive residual stresses at the crack tip, which are generated by the over loading. 4. Inter-relationship between da/dN-ΔK and delayed phenomenon increases linearly at the state growth area of heat effect section for the skip and continuous welding.

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A Study on the FE Analysis of Butt Welding (맞대기 용접부의 유한요소해석)

  • 최병일;구병춘
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.200-203
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    • 2003
  • The purpose of this paper is to investigate the influence of weld bead profiles on stress concentration factors (K$\sub$t/). We evaluated K$\sub$t/ by varying three parameters such as toe radii, flank angles and bead heights. The three parameters have similar effects on K$\sub$t/.

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