• 제목/요약/키워드: Weld metal fracture

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인코넬 82/182 이종금속 용접부의 기계물성 평가 (Evaluation of Mechanical Properties in Inconel 82/182 Dissimilar Metal Welds)

  • 이정훈;장창희;김종성;진태은
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.244-249
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    • 2007
  • In several locations of the pressurized water reactors, dissimilar metal welds using inconel welding wires are used to join the low alloy steel nozzles to stainless steel pipes. To evaluate the integrity and design the dissimilar welds, tensile and fracture properties variations are needed. In this study, dissimilar metal welds composed of SA508 Gr.3 LAS, inconel 82/182 weld, and TP316 stainless steel were prepared by gas tungsten arc welding and shielded metal arc welding technique. Microstructures were observed using optical and electron microscopes. Different tensile and fracture properties were observed depending on the specimen sampling position at room temperature and $320^{\circ}C,$ and that was discussed based on the microstructure characteristics. It was found that the strength at the bottom of weld was greater than at the top of the weld. Also, from the test data using small punch specimen, more detailed tensile property variations were evaluated.

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FCAW 용접부의 인성에 미치는 Root Gap의 영향 (Effect of root gaps on toughness of FCAW weld metal)

  • 한종만;이은배;안성철;한용섭
    • Journal of Welding and Joining
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    • 제9권4호
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    • pp.40-49
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    • 1991
  • Both impact and fracture toughnesses were investigated with root gaps in FCAW weld metals at room temperature and 0.deg.C. The maximum impact value was obtained at the root gap of 16mm for 1G position weld metal, and the impact value of 3G position weld metals also showed the maximum impact value at the root gap of 12mm. However, the fracture toughnes(CTOD)values tend to decrease with increasing root gaps at both temperatures in 1G weld metal. Bending test also showed satisfactory results with all of root gaps investigated. Based on this result, it becomes possible to apply wide root gaps in real projects in both aspects of toughness and bending resistance.

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WELDING HEAT-INPUT LIMIT OF ROLLED STEELS FOR BUILDING STRUCTURES (SN400BAND SN490B) BASED ON SIMULATED HAZ TESTS

  • Sakino, Yoshihiro;Horikawa, Kohsuke;Kamura, Hisaya
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.714-719
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    • 2002
  • In The Great Hanshin-Awaji Earthquake, the general yield brittle fractures were observed in beam-column connections of steel building frames. Among many influencing factors which affect the general yield brittle fracture, it can be considered that fracture toughness has substantial effects. Some studies are making clear the required toughness for the base metal and the weld metal, but general values are not proposed. Moreover, it seems that it is also important to pay attention to the toughness decrease in the weld heat affected zone (weld HAZ), because the toughness decrease occurs in the HAZs of mild steel. In this paper, the relationship between toughness of simulated HAZs of "the rolled steels for building structures (SN)" and the weld heat-input limit of the SN steel are investigated, in an attempt to provide the required toughness for HAZs. The relationships between the increase of the hardness value and toughness, and changes of microstructure after weld heat-input are also discussed. The main results are summarized as follows. 1) The SN400B can keep its toughness at higher heat-inputs compare to the SN490Bs. 2) The steel grade, which becomes harder than other steel grades at the same heat-input, has smaller absorbed energy and smaller limit of heat-input. 3) The weld heat-input limit of the SN400B and the SN490B are proposed separately for some required toughness values.

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탄소강 용접접합부의 모재블록전단내력에 관한 실험적 연구 (An Experimental Study on Block Shear Strength of Carbon Steel Fillet Welded Connection with Base Metal Fracture)

  • 이화영;황보경;이후창;김태수
    • 대한건축학회논문집:구조계
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    • 제34권1호
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    • pp.11-18
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    • 2018
  • An experimental study on the ultimate behaviors of the mild carbon steel (SPHC) fillet-welded connection is presented in this paper. Seven specimens were fabricated by the shielded metal arc welding (SMAW). All specimens failed by typical block shear fracture in the base metal of welded connections not weld metal. Block shear fracture observed in the base metal of welded connection is a combination of single tensile fracture transverse to the loading direction and two shear fractures longitudinal to the loading direction. Test strengths were compared with strength predictions by the current design equations and suggested equations by previous researchers. It is known that current design specifications (AISC2010 and KBC2016) and Oosterhof & Driver's equation underestimated overly the ultimate strength of the welded connection by on average 44%, 31%, respectively and prediction by Topkaya's equation was the closest to the test results. Consequently, modified equation is required to be proposed considering the stress triaxiality effect and material property difference on the block shear strength for base metal fracture in welded connections fabricated with mild carbon steel.

소형펀치 시험법에 의한 초전도 마그넷 구조용강 TIG 용접부의 극저온 파괴특성 평가 (Evaluation of Cryogenic Fracture Characteristics on TIG Weldments of Superconducting Magnets Structural Steel by Small Punch Testing Method)

  • 권일현;;정세희
    • Journal of Welding and Joining
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    • 제14권5호
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    • pp.122-133
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    • 1996
  • In order to evaluate the cryogenic fracture characteristics of structural steels for superconducting magnets of fusion reactor, small punch (SP) testing was performed on austenitic stainless steel (JN1 base metal) and its TIG weldments at 293K, 77K and 4K. The mechanical properties with respect to the extracted location of the weld metal, on the effects of welding heat cycle about base metal near fusion line in TIG weldments were investigated. The mechanical property of the weld metal in TIG weldments depends on distance from welding root, root region of weldments having the lowest mechanical property. The base metal near fusion line showed degradation of mechanical property caused by cyclic heating during the TIG welding. Based on the test results, HAZ was found to be up to 5mm from the fusion line. It is shown that SP testing is a useful tool to evaluate the mechanical properties with respect to the microstructures changes such as HAZ as well as weld metal in TIG weldments at cryogenic temperature.

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구조강(構造鋼) 용접부(鎔接部)의 국부인성분포(局部靭性分布)에 관한 연구(研究) (A Study on Local Distribution of Fracture Toughness for Welded Joints of Steel Structure)

  • 장동일;용환선;김동희
    • 대한토목학회논문집
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    • 제4권3호
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    • pp.19-25
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    • 1984
  • 용접구조에 있어서 가장 위험한 단면은 용접부이며 대부분의 파괴가 용접부로부터 발생하였다. 따라서 용접부의 파괴거동을 확인하는 것은 파괴방지를 위하여 중요한 요소라 할 수 있다. 본 연구는 용접부의 파괴거동에 관한 기초적인 연구로서 용접부의 국부적인 인성분포와 다층용접의 효과 및 잔류응력제거풀림의 효과를 조사하였다. 연구에 사용된 기본소재로서는 피로이력을 갖고 있는 강재와 피로이력이 없는 강재를 선택하였다. 용접부에서 미사용강재(피로이력이 없는 강재)모재, 열영향부 용착금속의 파괴인성이 각각 차이가 있었고 용착금속은 균열저지능력으로서 파괴인성이 가장 작아서 파괴발생원이 될수 있음을 확인하였다. 특히 본연구의 대상강재인 기사용강재(피로이력을 갖고 있는 강재)는 파괴인성이 용착금속 보다 작아서 균열이 존재하는 경우 가장 취약한 단면이 될수 있다는 것을 확인하였다. 다충용접은 용접부에 결합이 존재하지 않는다면 안정개선에 효과가 있음을 확인하였고 또한 잔류응력제거 풀림은 본연구에 관한 한은 효과가 없는 것으로 밝혀졌다.

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Cr-Mo강 용접열영향부의 파괴인성과 용접입열량에 관한 연구(I) (HAZ 고유조직을 중심으로) (Study on Fracture Toughness and Heat Input in Weld HAZ of Cr-Mo Steel (I) (welding structure))

  • 임재규;정세희
    • Journal of Welding and Joining
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    • 제2권2호
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    • pp.54-61
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    • 1984
  • Construction of welding structure is greatly dependent upon welding heat cycle. Fracture toughness is decreased remarkablely due to coarse grained HAZ and inequal residual stress of three dimensions to originate in welding. Post weld heat treatment(PWHT) is carried out to increase the fracture toughness of HAZ and to remove the residual stress. There occur some problem such as toughness decrement and stress relief cracking(SRC) in the coarse grained HAZ subject to the effect of tempering treatment. Therefore, in this paper, the effect of heat inputs affecting cooling rate and PWHT under the no stress on fracture toughness were evaluated by crack opening displacement (COD), SEM and micro-hardness test. Experimental results are as follows; 1. Fracture toughness of weld HAZ is dependent upon weld heat cycle and it is decreased with increment of heat input, but the degree of improvement of fracture toughness after PWHT was linearly increased with heat input. 2. Hardness of the parent metal is not changed, but the softening of coarse grained HAZ is remarkable due to PWHT. 3. Fracture surface of as-weld show the perfect brittle fracture with the cleavage fracture, but after PWHT they appear the ductile fracture surface with dimple.

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SM45C용접부에서 회전굽힘시험에 의한 피로 및 파단면의 특성 (Characteristics of Fatigue Behavior and Fracture Surfaces by Rotary Bending Test in SM45C Welding Zone)

  • 이용복
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.26-32
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    • 2010
  • SM45C steel rods using generally for machine components were selected and welded by butt-GMA welding method for this study. And then they were studied about characteristics of fatigue behavior and fracture surfaces by rotary bending test. Fatigue strength in weld zone present highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. The region of infinite life by Haigh diagram present highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. Fatigue cracks in unnotched specimens of base metal and weld zone introduce simultaneously from extensive out-side of circumferential cross-section and propagate to the other side indicating beach markings and dimples according to consolidation of fatigue cracks. Fatigue cracks in all of notched specimens introduce simultaneously in out-side of circumferential cross-section by high stresses and propagate to center of it indicating beach markings.

용접방향에 따른 오스트나이트계 스테인리스강(STS304L) 용착금속파단 용접접합부의 내력에 관한 실험적 연구 (Experimental Study on Strength of Austentic Stainless Steel (STS 304L) Fillet-Welded Connection with Weld Metal Fracture According to Welding Direction)

  • 김태수;이후창;황보경;조태준
    • 한국구조물진단유지관리공학회 논문집
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    • 제22권1호
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    • pp.81-89
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    • 2018
  • 오스테나이트계 스테인리스강은 우수한 내식성, 내구성 및 내화성을 지닌다. 특히, 오스테나이트계 스테인리스강중의 대표인 STS304에 비해 저탄소를 함유하고 있는 STS304L은 현장용접 후 별도의 열처리 없이 높은 내입계부식성능을 지니고 있어 용접후 내입계 부식이 우려되는 부재 접합에 적용할 수 있다. 본 연구에서는 티그(TIG)용접으로 필릿 용접된 STS304L 용접접합부의 용접재(용착금속부) 내력과 파단 메카니즘을 조사하고자 한다. 주요변수인 하중방향에 대한 용접선의 배치에 따라 TFW(하중직각방향 용접), LFW(하중방향용접), FW(하중방향용접과 하중직각방향 용접조합)시리즈의 실험체를 제작하여 인장실험을 실시하였고, 각각 인장파단,전단파단, 블록전단파단(인장파단과 전단파단의 조합)이 발생하였다. 동일 용접길이에 대해 TFW 시리즈의 접합부가 가장 높은 내력을 나타났으며, 현행기준식(KBC2016/AISC2010)과 기존 연구자의 식에 의한 예측내력과 비교한 결과, TFW와 LFW접합부는 과소평가되었고 FW실험체는 과대평가되었다. 실제 파단 위험단면과 블록전단파단 메카니즘을 고려한 내력식을 제안하였다.

초저온 액화질소 저장탱크 오스트나이트계 스테인리스강의 용접부의 파괴인성 연구 (A Study on the Weld Part Fracture Toughness of Austenite Type Stainless Steel for Cryogenic Liquid Nitrogen Storage Tank)

  • 김영득;최동준;박형욱;조종래;배원병
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권6호
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    • pp.802-808
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    • 2011
  • 극저온 온도 구조 재료의 중요한 기계적 성질 중 하나는 파괴 인성이다. 파괴 인성 시험 방법의 규격화에 대한 연구는 극저온 구조 요소의 개발과 함께 매우 중요한 문제가 되고 있다. 특히 용접부의 경우 극저온 환경 하에서 사용할 때 불안정파괴를 유발할 수 있기 때문에 용접부의 각 미세조직에 따른 기계적 성질 평가가 중요하다. 본 연구에서는 STS-316L 모재와 용접재를 대상으로 액체질소(77K), 액체헬륨(4K), 293K 온도에서 제하컴플라이언스법과 예민화 열처리한 소형화된 시험편 대상으로 파괴인성평가 실험을 수행하였다.