• 제목/요약/키워드: Weld growth

검색결과 194건 처리시간 0.024초

구조용강에서 용접 Toe Notch의 피로파괴거동에 관한 연구 (A Study on the Fatigue Fracture Behavior of Weld Toe Notch in Structure Steel)

  • 차용훈;김하식;노승희
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1996년도 특별강연 및 춘계학술발표 개요집
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    • pp.115-118
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    • 1996
  • 1. The crack is inifiated at a toe notch and reptured for the skip and continuous welding. 2. Fatigue life of continuous welding is greater than that of skip welding and fatigue life of 2pad continuous welding appears 1.7 times more than that of pad continuous welding. 3. For the skip and continuous welding, fatigue than that of welding materials appears shorter than that of welding materials because of the effect of plastic strain and compressive residual stresses at the crack tip, which are generated by the over loading. 4. Inter-relationship between da/dN-ΔK and delayed phenomenon increases linearly at the state growth area of heat effect section for the skip and continuous welding.

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공업용수배관의 응역부식균열 거동에 관한 연구 (Study on the Stress Corrosion Cracking Behaviour of Piping for Industrial Water)

  • 임우조;이진평
    • 수산해양기술연구
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    • 제33권3호
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    • pp.194-201
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    • 1997
  • Recently with the rapid development in the industries such as an iron mill and chemical plants, these are enlarged by the use of the piping. This piping was encountered the stress corrosion cracking(SCC) because of stress by water pressure and residual stress of welding etc. under industrial water. In this paper, the behaviour of stress corrosion cracking on the weld zone of steel pipe piping water(SPPW) were investigated according to pre-heat before welding in natural seawater(specific resistance : 25$\Omega$-cm). The main results obtained are as follows :1) The stress corrosion cracking for SPPW and SB 41 is most ready to propagate in heat affected zone of weldment. 2) The SCC sensitivity of SPPW on weldment is more susceptible than that of SB 41. 3) The stress corrosion cracking growth of heat affected zone is delayed by the preheat and dry of base metal and electrode before welding.

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AE 진폭분포를 이용한 고장력강의 파괴특성평가 (Evaluation of Fracture Behavior of High Tension Steel by AE Amplitude Distribution)

  • 서정원;석창성;김영진;박지우
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.175-185
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    • 1999
  • Acoustic emission(AE) measurement was carried out to evaluate the fracture behavior of high tension steel. Fracture toughness $K_{AE}$ could be determined reasonably by using the load value corresponding to an abrupt change of the accumulated AE counts AE emitted from the test specimens. AE characteristics of the base metal, the weld metal and the heat-affected zone could be distinguished using a constant value b which represented the AE amplitude distribution, Consequently the structure integrity can be evaluated by variation of the constant b at the load level. In addition it was found that AE signals due to crack growth have high amplitude but low rise time and duration.

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스폿용접된 자동차 차체용 알루미늄 박판의 피로균열진전의 파괴역학적 평가 (A fracture mechanics evaluation on the fatigue crack propagation at spot welded aluminum joint in passenger car body)

  • 박인덕;남기우;강석봉
    • 한국해양공학회지
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    • 제11권3호
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    • pp.20-28
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    • 1997
  • The fatigue crack propagation properties and fatigue life of two kinds of Al body panel for automobile were examined experimentally by using the plate specimen and the single spot welding specimen. The fatigue limit of spot welding specimens was lower than that of a plate specimen. The fatigue limit was similar in two kinds of spot welding specimen. The shape and size of crack propagation were observed and measured on beach mark of fracture surface. The crack propagation of surface crack specimen showed almost same tendency to that of a thick plate as almost semi-elliptical. In spot welding specimen, the fatigue crack occurred in inside surface of nugget area was almost semi-elliptical. The crack growth rate can be explained using equation of stress intensity factors.

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압력용기 패드부의 피로균열진전에 관한 파괴력학적 연구 (A Fracture Mechanics Study on the Fatigue Crack Propagation of the Pressure Vessel Pad Weldment)

  • 차용훈;김하식
    • 한국안전학회지
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    • 제11권4호
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    • pp.10-15
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    • 1996
  • In studying the fatigue strength of fillet welded the section of pressure vessel pad, this study was to evaluate the effect of weld toe notch and to compare the results of numerical analysis with the results of fatigue experiments of fillet welded A5l6 grade 60 steel specimens. The fatigue life for the Bead welded specimen was about 1.4 times as much it as the 1Pad welded specimen. Also, The fatigue life for the 2Pad welded specimen was about 1.5 times as much it as the 1Pad welded specimen. In $da/dN-{\Delta}K$ curve, the fatigue crack growth rate for the 1Pad welded specimen appeared higher than that of the 2Pad welded specimen in the same initial region of ${\Delta}K$, had a similar Inclination In the stabled region.

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Transition Insert를 이용한 알루미늄과 강판의 저항점용접에서 동저항측정을 통한 모니터링 (In Process Monitoring of Dynamic Resistance during Resistance Spot Welding of Aluminum to Steel using Transition Insert)

  • 장희석
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.239-239
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    • 2000
  • Automobile manufacturers have employed resistance spot welding(RSW) to join steel sheets for structural rigidity o automobile body. Driven by the need to reduce weight and fuel consumption, car companies have been evaluating aluminum intensive vehicles(AIVs) as a way to reduce vehicle weight without downsizing. During the transition from all steel-construction vehicle body to aluminum intensive body, joining aluminum to steel sheets emerges as a serious contender in automobile body. This paper deals with application of transition material to RSW aluminum to steel. Placing transition material insert between the aluminum/steel interface was found very effective to overcome incompatibility between aluminum and steel. Use of transition insert allows for two separate weld muggets to be formed in their respective aluminum/ aluminum and steel/ steel interfaces. This RSW process was monitored with the aid of dynamic resistance sampling. Typical patterns in sampled dynamic resistance curves indicated formation of sound nugget. (Received February 28, 2000)

Transition Insert를 이용한 알루미늄과 강판의 저항점용접에서 동저항측정을 통한 모니터링 (In Process Monitoring of Dynamic Resistance during Resistance Spot Welding of Aluminum to Steel using Transition Insert)

    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.112-118
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    • 2000
  • Automobile manufacturers have employed resistance spot welding(RSW) to join steel sheets for structural rigidity of automobile body. Driven by the need to reduce weight and fuel consumption, car companies have been evaluating aluminum intensive vehicles(AIVs) as a way to reduce vehicle weight without downsizing. During the transition from all steel-construction vehicle body to aluminum intensive body, joining aluminum to steel sheets emerges as a serious contender in automobile body. This paper deals with application of transition material to RSW aluminum to steel. Placing transition material insert between the aluminum/steel interface was found very effective to overcome incompatibility between aluminum and steel. Use of transition insert allows for two separate weld nuggets to be formal in their respective aluminum/aluminum and steel/steel interfaces. This RSW process was monitored with the aid of dynamic resistance sampling. Typical patterns in sampled dynamic resistance curves indicated formation of sound nugget.

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Modeling of the Bainite Transformation kinetics in C-Mn-Mo-Ni Steel weld CGBAZ

  • Uhm, S.;Lee, C.;Kim, J.;Hong, J.
    • International Journal of Korean Welding Society
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    • 제2권1호
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    • pp.11-14
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    • 2002
  • A metallurgical model for bainite transformation kinetics in the coarse-grained heat affected zone(CGHAZ) on the basis of an Avrami-type equation was studied. Isothermal transformation tests were carried out to obtain the empirical equations for incubation time and Avrami kinetic constants for C-Mn-Mo-Ni steel. The effect of prior austenite grain size(PAGS) on the reaction rate of bainite was also investigated. Compared with experimental transformation behavior of bainite, the predicted behavior was in good agreement. It was also found that a smaller grain size retard the bainite reaction rate, contrary to the classical grain size effect and this is considered to be caused by constraint of grain size to bainite growth.

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TIG처리에 따른 하중비전달형 필렛용접부의 피로특성 (An Effect of TIG Dressing on Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints)

  • 정영화;경갑수;홍성욱;김익겸;남왕현
    • 한국강구조학회 논문집
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    • 제12권5호통권48호
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    • pp.617-628
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    • 2000
  • 이 연구에서는 하중비전달형 필렛용접부를 대상으로 순수휨상태에서 TIG 처리에 따른 피로강도 향상정도 및 피로특성을 정량적으로 평가하기 위해서 4점 휨실험을 실시하였다. 피로실험결과 용접후처리를 실시하지 않은 시험체는 국내 외에서 규정하는 피로강도등급을 만족하고 있고 TIG 처리한 시험체는 용접후처리를 실시하지 않은 시험체보다 $2{\times}106$회 피로강도가 상회하는 것을 알 수 있었다. 또한 비치마크실험결과 피로균열은 용접지단부의 비드접선각도 및 곡률반경이 최소로 되는 점에서 다발적으로 발생하며, 반타원형 균열로 성장, 합체되어 파단에 이르는 것을 확인할 수 있었다. 한편 유한요소해석결과 용접지단부의 응력집중계수는 용접지단부의 비드접선각도 및 곡률반경과 밀접한 관계가 있으며, 이 중에서 곡률반경이 용접지단부의 응력집중계수에 보다 큰 영향을 미치는 것을 알 수 있었다. 한편 파괴역학적 해석결과 a/t가 0.4 이하인 경우에 기하학적형상보정계수가 균열보정계수에 가장 지배적인 영향을 미치는 인자임을 알 수 있었다. 또한 유한요소해석결과로부터 산정한 응력확대계수범위와 피로균열성장속도의 관계식으로부터 피로수명을 비교적 정확하게 산정할 수 있었다.

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강판형의 덮개판 형상에 따른 피로특성 (Fatigue Characteristics according to the Shape of Cover Plate in Steel Plate Girders)

  • 정영화;홍성욱;김익겸;정진석
    • 한국강구조학회 논문집
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    • 제12권2호통권45호
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    • pp.111-122
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    • 2000
  • 이 연구에서는 덮개판 형상이 피로특성에 미치는 영향을 정량적으로 평가하기 위해서 강교량을 구성하는 구조세목 중 덮개판 필렛용접부를 대상으로 일련의 피로실험을 실시하였다. 피로실험결과 덮개판 형상에 따라 피로강도에 다소 차이를 나타내고 있었으나 국내 및 외국의 피로설계기준을 만족함을 알 수 있었다. 또한 비치마크실험결과로부터 피로균열 발생점은 용접지단부의 형상에 밀접하게 관련되어 있음을 확인할 수 있었으며, 용접지단부의 여러 곳에서 동시다발적으로 발생한 피로균열이 반타원형의 표면균열의 형태로 성장하고 이 균열이 서로 합체되어 관통균열의 형태로 성장함으로써 결국 파단에 이르렀다. 한편, 파괴역학적 해석결과로부터 기존의 제안식 및 유한요소해석에서 구한 균열보정 계수 중기하학적형상보정계수가 가장 지배적임을 알 수 있었으며, 피로균열성장속도와 유한요소해석에서 구한 응력확대계수범위 사이의 관계로부터 덮개판 필렛용접부의 피로수명을 산정 할 수 있었다.

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