• 제목/요약/키워드: Weld bead

검색결과 375건 처리시간 0.022초

Laser welding of Magnesium alloy sheet for light car body (경량 차체를 위한 마그네슘 합금 압연판재의 레이저 용접)

  • Lee Mok-Yeong;Jang Ung-Seong;Yun Byeong-Hyeon
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.71-73
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    • 2006
  • Magnesium alloys are becoming important material for light weight car body, due to their low specific density but high specific strength. However they have a poor weldability, caused high oxidization tendency and low vapor temperature. In this study, the laser welding performance of magnesium alloys was investigated for automobile application. The materials were rolled magnesium alloy sheet contains 3%Al and 1%Zn. To evaluate the weldability, we examined the appearance of welding bead. The mechanical property was measured for welded specimen by tensile test. And formability was checked with the Erichsen tester. For the results, the performance of weld in laser welding was enough for press forming such as car body. But it was recommended to use filler wire for reduce the under fill.

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The Underwater Wet Welding Characteristics of SWS490 Steel (SWS490강의 습식수중용접특성)

  • Park, Gi-Yong;Lee, Sang-Yul;Lee, Byung-Hoon
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 1997년도 특별강연 및 추계학술발표 개요집
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    • pp.147-150
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    • 1997
  • The characteristics of underwater welding of SWS490 steel were investigated. The bead-on-plate type welding with one or three pass using ilmenite and water-proofed type electrodes was performed by varying welding currents and the sizes of electrodes used. The amounts of hydrogen absorbed inter the weld metal were measured according to the JIS Z 3118 specification and the results were interpreted in terms of the cold cracking behaviours of the welded steel. The microstructural changes as well as the microhardness distribution after underwater welding were also investigated using Vickers microhardness tester and S.E.M (scanning electron microscopy) and O.M (optical microscopy). The results indicated that the cold cracking could be avoided by three pass welding under low current with an electrode with a small diameter.

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Effect of Welding Variables for EBW Process in AISI 4130 by Taguchi Method (다구찌 방법을 이용한 AISI 4130재료에서 EBW공정의 용접 변수 영향)

  • Kim, Won-Hoon
    • Journal of Welding and Joining
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    • 제15권6호
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    • pp.66-77
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    • 1997
  • In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.

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The 3-layer laser welding method of zinc coated steel for car body (자동차 차체용 아연도금강판의 3겹 레이저용접 방법)

  • Lee, Hui-Beom;Jang, In-Seong;Jeong, Dae-Hyeon;O, Gwang-Min;Sim, Min-Seon
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 한국레이저가공학회 2006년도 춘계학술발표대회 논문집
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    • pp.35-40
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    • 2006
  • Laser welding is high power density welding method which is higher speed and productivity, lower thermal deformation, without material restrictions for car body welding. But, in case of zinc coated sheet metal welding, the gap is needed $0.1{\sim}0.2mm$ to avoid weld bead blowup. This paper describe that it used dimple and pressure roller tool to improve laser welding quality for 3-layer zinc coated sheet metal.

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Optimization of the Heat Input Condition on Arc Welding (아아크 용접시 입열 조건의 최적화에 관한 연구)

  • 박일철;박경진;엄기원
    • Journal of Welding and Joining
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    • 제10권2호
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    • pp.32-42
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    • 1992
  • A method of optimization of process parameters in Arc Welding has been discussed in this paper. The method of investigation is based on the numerical calculation of weld bead by a finite element method and non-linear optimization technique is applied to estimated the optimization process parameters from the numerical calculation. The common package program(ANSYS 4.4A) was used to obtain the process parameters for a thin plate arc welding (TIG, CO$_{2}$). The results on some test are satisfactory and the used method of this paper is a useful guide to the optimum welding condition.

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Signal Analysis of Rotational Arc Device in GMAW (회전 아크 장치를 이용한 GMAW 용접 신호 분석)

  • Kim, Ji-Tae;Shi, Yong-Hua;Na, Seok-Ju
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.326-328
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    • 2005
  • High speed rotational arc sensing is an important method to detect the torch deviation during automatic seam tracking of arc welding. In this paper, a mathematic model of high speed rotational arc sensing is analyzed. The simulation results are consistent with the experimental results. The current waveforms at the beginning of the welding are different from those at middle of the welding because of the formation of the weld bead profile. The signal patterns for seam tracking and end-point detection are proposed. A phase shift between the rotation and the current variation is also discovered in the experiments.

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A Fracture Mechanics Study on the Fatigue Crack Propagation of the Pressure Vessel Pad Weldment (압력용기 패드부의 피로균열진전에 관한 파괴력학적 연구)

  • 차용훈;김하식
    • Journal of the Korean Society of Safety
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    • 제11권4호
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    • pp.10-15
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    • 1996
  • In studying the fatigue strength of fillet welded the section of pressure vessel pad, this study was to evaluate the effect of weld toe notch and to compare the results of numerical analysis with the results of fatigue experiments of fillet welded A5l6 grade 60 steel specimens. The fatigue life for the Bead welded specimen was about 1.4 times as much it as the 1Pad welded specimen. Also, The fatigue life for the 2Pad welded specimen was about 1.5 times as much it as the 1Pad welded specimen. In $da/dN-{\Delta}K$ curve, the fatigue crack growth rate for the 1Pad welded specimen appeared higher than that of the 2Pad welded specimen in the same initial region of ${\Delta}K$, had a similar Inclination In the stabled region.

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Study on Softening Characteristics of 9Cr-1Mo Steel Weldments for High Temperature and Pressure Vessels Application (고온고압장치 적용을 위한 9Cr-1Mo강 용접부의 연화특성에 관한 연구)

  • 이영호;이규천;윤의박;김기철
    • Journal of Welding and Joining
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    • 제10권3호
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    • pp.40-53
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    • 1992
  • 고온고압장치(High Temperature and Pressure Vessels)의 적용을 위한 기초연구로서 9Cr-1Mo강 용접부의 연화특성에 대하여 검토하였다. 9Cr-1Mo 강재에 Bead-on-Plate용접을 실시한 후, 용접부의 기계적 성질과 그 현미경조직관찰 및 미세경도를 측정한 결과, As-Welded 및 용접 후열처리(PWHT)등의 조건에 관계없이 용접열향부의 변태역과 템퍼링역의 경계에서 모재의 경 도보다 낮은 경도값(연화역)을 나타내었으며 이러한 원인은 결정립계(Grain boundary)에 석출 되는 탄화물의 형성에 의한 뜨임 현상임이 판명되었다.

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An Investigation of Laser Welding Characteristics for Attachments of Zircaloy-4 Bearing Pads of Nuclear Fuel Elements (핵연료봉 지르칼로이-4 지지체부착을 위한 레이저용접부의 특성 조사)

  • 김수성;이성구;이영호
    • Journal of Welding and Joining
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    • 제20권1호
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    • pp.41-46
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    • 2002
  • A new laser welding system far the appendage of bearing pads of PHWR nuclear fuel elements has been developed. This system consists of laser oscillator, a optical fiber transmission, a monitoring device and a welding controller. The basic welding experiments of the appendage of Zircaloy-4 bearing pads were carried out. The laser welded samples were investigated and made by using the optical fiber of GI $400\mu\textrm{m}$. As a result, the seam welding with the bead width of 1.0mm and the weld penetration of 0.3mm could be accomplished.

Evaluation of Process Parameter to Laser Welding of Solar Panel (태양열 집열판의 레이저용접을 위한 공정변수 평가)

  • Kim, Yong;Park, Ki-Young;Kim, Bu-Hwan
    • Laser Solutions
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    • 제14권4호
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    • pp.9-13
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    • 2011
  • The solar panel that consists of copper plate and copper tube was successfully welded by ultrasonic seam welding. However it was not only expensive the copper material but also ultrasonic welding has many problem such as high error rate, difficulty of dissimilar material welding, noise, etc. At this study, the laser welding of solar panel with aluminum plate instead of copper. The welding were carried out with the pulsed Nd:YAG laser and the weld bead geometry was measured with the variation of pulse energy. Consequently, there was no difference between the ultrasonic and the laser welding on the performance of heat transfer capacities. Also the formation of intermetalic compound such as CuAl2 was increased with the pulse energy.

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