• Title/Summary/Keyword: Weld Zone

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A Study on Experiment and Structural Analysis for High-Durability of Orthotropic Steel Deck Bridge (고내구성을 위한 강바닥판교의 실험 및 해석 연구)

  • Kong, Byung-Seung;Kim, Min-Ho
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.462-467
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    • 2007
  • From the research which it sees verification of the whole interpretation and local interpretation of the durability steel deck bridge a static test and it produces the test body which it sells with character and it executes smallness pul lek detailed interpretation it leads and the appropriate characteristic of smallness pul lek detailed interpretation and to sleep a nominal stress price and it compares it judges it does. The stress quality from each structure region which it follows in load stock location it analyzes and from the hazard which evaluates, the objective region the length rib and the bottom grater weld zone, the length rib and width rib connection department and the width rib with the father it divided. It investigated the stress distribution of the test body from these objective location, FEM interpretation it led and the conduct against each structure state tax it analyzed. General conduct the load stock location the floor plate is located in the center with interpretation price together symmetry characteristic to seem, it cannot be like that it cannot there is one actual test price. Like this reason the length rib and width rib connection actually production even production characteristic security it is a day when it is impossible with the curvature junction department which it blows, it follows in examination body deferment condition and form feed with the fact that it is visible a big difference even with error of some it becomes. Consequently for a data and the research which are more accurate it is judged with the fact that the effort which is prudent will be necessary.

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Cyclic response and design procedure of a weak-axis cover-plate moment connection

  • Lu, Linfeng;Xu, Yinglu;Zheng, Huixiao;Lim, James B.P.
    • Steel and Composite Structures
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    • v.26 no.3
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    • pp.329-345
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    • 2018
  • This paper systematically investigated the mechanical performance of the weak-axis cover-plate connection, including a beam end monotonic loading test and a column top cyclic loading test, and a series of parametric studies for exterior and interior joints under cyclic loading using a nonlinear finite element analysis program ABAQUS, focusing on the influences of the shape of top cover-plate, the length and thickness of the cover-plate, the thickness of the skin plate, and the steel material grade. Results showed that the strains at both edges of the beam flange were greater than the middle's, thus it is necessary to take some technical methods to ensure the construction quality of the beam flange groove weld. The plastic rotation of the exterior joint can satisfy the requirement of FEMA-267 (1995) of 0.03 rad, while only one side connection of interior joint satisfied ANSI/AISC 341-10 under the column top cyclic loading. Changing the shape or the thickness or the length of the cover-plate did not significantly affect the mechanical behaviors of frame joints no matter in exterior joints or interior joints. The length and thickness of the cover-plate recommended by FEMA 267 (1995) is also suitable to the weak-axis cover-plate joint. The minimum skin plate thickness and a design procedure for the weak-axis cover-plate connections were proposed finally.

Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen) (일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.775-782
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    • 2013
  • In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T651 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy joints was investigated for LT orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control for 5 specimens of the FSWed 7075-T651 aluminum alloy, including base metal (BM), heat affected zone (HAZ), and weld metal (WM) specimens. The mean fatigue crack growth rate of WM specimens was found to be the highest, whereas that of HAZ and WM specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in WM specimens and lowest in BM specimens.

A Study on Fatigue Fracture Behavior of Laser Beam Welding and Steel with Different Materials ($CO_2$ 레이저 용접 이종재료강의 피로파괴거동에 관한 연구)

  • Han, M.S.;Suh, J.;Lee, J.H.;Kim, J.O.;Jeon, S.M.
    • Laser Solutions
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    • v.9 no.2
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    • pp.1-9
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    • 2006
  • In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range $({\Delta}K)$ region and faster in high${\Delta}K$ region than that of the base metal specimens. The slant crack angle slightly influenced the crack propagation of the TB specimen of 2.0+2.0mm thinkness.

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A Study of New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment(I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구)

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.30-30
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen(l0×10×0.5mm). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at 600℃. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

A Study on New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment (I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구(I))

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.754-761
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen($10{\times}10{\times}0.5mm$). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at $600^{\circ}C$. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

An Experimental Study on the Fracture Behavior for Flash Butt Welding Zone (Flash Butt 용접부의 파괴거동에 관한 실험적 연구(I))

  • 김용수;신근하;강동명
    • Journal of the Korean Society of Safety
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    • v.7 no.1
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    • pp.65-72
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    • 1992
  • Objective of this research is to evaluate fracture behaviors of fresh-butt welded metal by the acoustic emission technique. The specimens used are medium carbon steel(SM45C), mild steel (SS41) and stainless steel(SUS304), which have different weldability. The similar welding and dissimilar welding processes are considered, in the former SM45C, SS41 and SUS304 are used, in the later the following metals are used SM45C and SS41, SM45C and SUS304 and SS41 and SUS304. The characteristics of fracture in weld metal are eshmated by the tension test with nominal speciemns, the fracture toughness test with compact tension specimens and fractography analysis. The results of tension test show for base metals and similar welding materials that the yield strength and ultimate strength of similar welding materials are increased, the elongation of those are decreased. The weldability of SUS304 is better than that of SM45C and SS41 In similar welding materials. Mechanical properties of dissimilar welding mateiiths we lower than those of similar welding materials. In dissimilar welding materials, the weldability of SM45C and SUS304 is better than that of SM45C and SS41, and also weidability of SS41 and SUS304 is better than SS41 and SM45C. Comparing mechanical properties with AE counts, it is found that AE conuts appeared on a small before the limit load of elasticity(P$_{e}$), and apper greatly near yield strength region in tension test. These results could contribute to the safety analyses and the evaluation of strength for welding structure.e.

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Marco and Microscopic Observations of Fatigue Crack Growth Behavior in API 2W Gr. 50 Steel Joints (API 2W Gr. 50 강재 용접부의 피로균열전파거동의 거시적 및 미시적 관찰)

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.73-80
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    • 2012
  • It is well known that a considerable amount of scatter is shown in experimental results relating to fatigue crack growth even under identical and constant amplitude cyclic loading conditions. Moreover, flux cored arc welding (FCAW) is a common method used to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the macro- and microscopic observations of the fatigue crack growth (FCG) behavior of the FCAWed API 2W Gr. 50 steel joints typically applied for offshore structures. In order to clearly understand the randomness of the fatigue crack growth behavior in the materials of three different zones, the weld metal (WM), heat affected zone (HAZ), and base metal (BM), experimental fatigue crack growth tests for each of five specimens were performed on ASTM standard compact tension (CT) specimens under constant amplitude cyclic loading. Special focus was placed on the fatigued fracture surfaces. As a result, a different behavior was observed at the macro-level, depending on the type of material property: BM, HAZ, or WM. The variability in the fatigue crack growth rate for WM was higher than that of BM and HAZ.

Development of Feature Selection Method for Neural Network AE Signal Pattern Recognition and Its Application to Classification of Defects of Weld and Rotating Components (신경망 AE 신호 형상인식을 위한 특징값 선택법의 개발과 용접부 및 회전체 결함 분류에의 적용 연구)

  • Lee, Kang-Yong;Hwang, In-Bom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.46-53
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    • 2001
  • The purpose of this paper is to develop a new feature selection method for AE signal classification. The neural network of back propagation algorithm is used. The proposed feature selection method uses the difference between feature coordinates in feature space. This method is compared with the existing methods such as Fisher's criterion, class mean scatter criterion and eigenvector analysis in terms of the recognition rate and the convergence speed, using the signals from the defects in welding zone of austenitic stainless steel and in the metal contact of the rotary compressor. The proposed feature selection methods such as 2-D and 3-D criteria showed better results in the recognition rate than the existing ones.

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Development of Defect Classification Program by Wavelet Transform and Neural Network and Its Application to AE Signal Deu to Welding Defect (웨이블릿 변환과 인공신경망을 이용한 결함분류 프로그램 개발과 용접부 결함 AE 신호에의 적용 연구)

  • Kim, Seong-Hoon;Lee, Kang-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.54-61
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    • 2001
  • A software package to classify acoustic emission (AE) signals using the wavelet transform and the neural network was developed Both of the continuous and the discrete wavelet transforms are considered, and the error back-propagation neural network is adopted as m artificial neural network algorithm. The signals acquired during the 3-point bending test of specimens which have artificial defects on weld zone are used for the classification of the defects. Features are extracted from the time-frequency plane which is the result of the wavelet transform of signals, and the neural network classifier is tamed using the extracted features to classify the signals. It has been shown that the developed software package is useful to classify AE signals. The difference between the classification results by the continuous and the discrete wavelet transforms is also discussed.

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