• Title/Summary/Keyword: Weld Inspection

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Preliminary Round Robin Test(RRT) for Program for the Inspection of Nickel Alloy Components(PINC) - Reactor Vessel Head Penetration (RVHP) -

  • Kim, Kyung-Cho;Kang, Sung-Sik;Shin, Ho-Sang;Song, Myung-Ho;Chung, Hae-Dong;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.3
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    • pp.256-263
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    • 2009
  • After several PWSCCs were found in Bugey(France), Ringhals(Sweden), Tihange(Belgium), Oconee, Arkansas, Crystal Fever, Davis-Basse, VC Summer(U.S.A.), Thuruga(Japan), USNRC and PNNL started the research on PWSCC, that is, the PINC project. USNRC required KINS to participate in the PINC project in May 2005. KINS organized the Korean consortium at March 2006 and Pre-RRT for RVHP were performed for the preparation of PINC RRT. Through these preliminary RRT, Korea NDE teams can learn and develop the detection and sizing technique for RVHP dissimilar metal weld. These techniques are now being prepared in Korea and need to be utilized for the In-service inspection of the RVHP and BMI of Korea Nuclear Power Plants. PINC RRT mock-ups will be helpful to training.

An Underwater Inspection System to Detect Hull Defects of a Ship (수중용 선체외판 길함 검사용 장치 개발)

  • Kim, Young-Jin;Cho, Young-June;Lee, Kang-Won;Shon, Woonh-Hee
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.281-284
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    • 2006
  • After building a ship in a shipyard, there are so many repeated inspection of welding seam defects and painting status before delivering to the ship's owner. An inspection on the bottom part of a ship in commercial service should be done in every two years for the purpose of safety and for the prevention of ship speed deterioration. conventional welding seam inspection systems are rely on the visual inspection by human or the ultrasonic inspection for the selective part of a ship. This paper suggests a remote controlled inspection system for the examination of large ships or steel structures. The proposed system moves in contact with the ship under inspection and have a CCD camera to provide visual-guidance information to a remotely located human worker. Additionally this system utilizes a weld line tracking algorithm for an optimal position control. We verified the effectiveness of the inspection system by experimental data.

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Evaluation on the Effect of Ultrasonic Testing due to Internal Medium of Pipe in Nuclear Power Plant (원자력발전소 배관 내부 매질이 초음파검사에 미치는 영향 평가)

  • Yoon, Byung Sik;Kim, Yong Sik;Yang, Seung Han
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.25-30
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    • 2013
  • The periodic inspection of piping and pressure vessels welds in nuclear power plant has to provide reliable result related to weld flaws, such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these data. Specially, the amplitude of flaw response is used as basic parameter for flaw sizing and it may cause some deviation in length sizing result. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by the requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error. Therefore, the objective of this study is to compare and evaluate the ultrasonic amplitude difference between air filled and water filled pipe in nuclear power plant. Additionally, the accuracy of flaw sizing is estimated by comparing both conditions.

Evaluation of PWSCC at Dissimilar Metal Butt Welds in NPP (원전 이종금속 맞대기용접부 PWSCC 균열건전성평가)

  • Lee, Sung-Ho;Lee, Kyoung-Soo;Oh, Chang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1047-1052
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    • 2012
  • Primary water stress corrosion cracking (PWSCC) instances have been reported in the Alloy 600 reactor pressure vessel head penetration nozzle and the Alloy 82/182 dissimilar metal butt weld nozzle in several PWRs. Therefore, in-service inspection programs have been adopted worldwide to prevent failure at the weld region. If a PWSCC is observed at the dissimilar metal weld region during inspection, its structural integrity should be evaluated; however, this requires considerable time and effort, and this might lead to a decrease in the plant utilization coefficient. To prevent this, KHNP-CRI have established integrity assessment criteria and developed a computer program for the fast evaluation and judgment of PWSCC. In this paper, the results and current status of the same are presented. Through this study, criteria for the structural integrity evaluation of PWSCC have been established, and a computer program has been developed to realize technical means for the evaluation of PWSCC structural integrity.

Weld inspection platform of thermal pwower plant water wall (화력발전소 냉수벽 용접부 검사 플랫폼)

  • Lim, Sun;Nam, Mun Ho
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1333-1334
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    • 2015
  • 화력발전소 보일러 배관은 복합한 형상과 다양한 형태로 용접되어 발전소 외관을 감싸고 있다. 발전소 운전에 필수적인 부분을 차지하기 때문에 주기적으로 발전소 점검기간에 모든 용접부위를 검사하여 품질 이상 부분에 대해서는 교체 작업 및 보수 작업을 수행해야한다. 지금까지는 작업자를 통한 검사이다보니 부정확성과 반복 결과가 유지되지 않았다. 본 논문에서는 디지털 방사선 투과 검사모듈을 장착한 자동화 검사 플랫폼을 제안한다.

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Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding (보수용접 모사 방법에 따른 원자로 배관 이종금속 맞대기 용접부 응력 분포)

  • Lee, Hwee-Seung;Huh, Nam-Su;Kim, Jin-Su;Lee, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.649-655
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    • 2013
  • During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process.

A Study on the Fatigue Strength of Lap Weld of LNG Tank (LNG탱크 겹침용접부의 피로강도에 관한 연구)

  • Kim, Jong-Ho
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.29-35
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    • 1999
  • At the design of Mark III membrane type LNG tank, an analytical and experimental approach on the fatigue strengths of membrane and its welds are very important in order to assist designers and surveyors. In this study, fatigue tests of lap weld of Mark III membrane type LNG tank were carried out and cumulative damage factor was calculated in order to estimate the fatigue life by probability density function and rule methods. It contained the following tests and reviews : 1) The fatigue tests of lap weld of stainless steel according to statistical testing method recommended by JSME, 2)Preparation of S-N curve for lap welds considering the statistical properties of the results of fatigue tests. 3) Procedure for estimating the initiation life of fatigue crack of lap welds under variable loads by the rule lf classification society and probability density function, 4) Guideline for inspection of lap welds fo membrane type LNG tank.

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Adaption of Neural Network Algorithm for Pattern Recognition of Weld Flaws (용접결함 패턴인식을 위한 신경망 알고리즘 적용)

  • Kim, Chang-Hyun;Yu, Hong-Yeon;Hong, Sung-Hoon
    • The Journal of the Korea Contents Association
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    • v.7 no.1
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    • pp.65-72
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    • 2007
  • In this study, we used nondestructive test based on ultrasonic test as inspection method and compared backpropagation neural network(BPNN) with probabilistic neural network(PNN) as pattern recognition algorithm of weld flaws. For this purpose, variables are applied the same to two algorithms. Where, feature variables are zooming flaw signals of reflected whole signals from weld flaws in time domain. Through this process, we compared advantages/ disadvantages of two algorithms and confirmed application methods of two algorithms.