• 제목/요약/키워드: Weld HAZ

검색결과 345건 처리시간 0.025초

연강 용접열영향부의 소성변형거동에 관한 연구 1 (A Study on the Behaviour of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
    • /
    • 제7권4호
    • /
    • pp.38-45
    • /
    • 1989
  • In this study, in order to evaluate the shape and the size of the plastic zone at the notch tip before stable crack growth, a newly developed technique for plastic strain measurement, that is, the recrystallization-etching technique was applied to observe the intense strain zone at the notch tip of weld HAZ. 1) The recrystallized specimens showed that the amount of the intense strain zone, more than 20% plastic zone, was quantitatively observed as the plane strain state during the growth of the plastic zone. 2) The behavior of plastic deformation at midsection are different for parent and weld HAZ. In addition, the micro crack initiation occurs at midsection, parent and weld HAZ when the crack opening displacement(COD) value is .delta.$_{t}$=0.4mm. 3) The plastic zone for parent proceeds in the forward direction at notch tip and for weld HAZ in the right and left direction at the notch tip. 4) The relation between plastic strain energy(Wp) and COD(.delta.$_{t}$) depended on yield stress, gradient and plastic strain size.ize.

  • PDF

Cr-Mo 鋼 溶接熱影響部의 溶接後熱處理 脆化에 관한 硏究 (Study on PWHT embrittlement of weld HAZ in Cr-Mo steel)

  • 임재규;정세희
    • 대한기계학회논문집
    • /
    • 제11권2호
    • /
    • pp.314-321
    • /
    • 1987
  • 본 논문에서는 용접열영향부(heat affected zone: HAZ)의 인성에 영향을 미치 는 인자중에서 잔유응력의 영향은 중대한 문제로 주목되고 있으며, 이로 인한 용접재 의 기계적 성질의 저하를 경함하기 위한 방법으로 용접후열처리(post weld heat trea- tment: PWHT)에 의한 제거방법을 이용하고 있다.그러나 이 열처리는 보톤 600.deg. C 이 상의 고온에서 실현되기 때문에 열처리과정에서 템퍼링(tempering)효과로 인한 HAZ의 열화가 때때로 발생하고 있어서 용접 시공상 문제로 되고 있다. 또한 PWHT시에는 가 열중이나 냉각중에도 열처리효과가 진행되고 있다고 볼 수 있으므로, PWHT가열속도는 기계적 성질의 개선이라는 이유외에 경제적 측면에서도 중요시 된다. 특히 용접조직 의 포화는 파괴의 양식에 직접반영되어, 파면형태의 차로 나타나므로, 본 조직의 포화 와 관련시켜 검토하기 위하여 열처리된 HAZ를 대상으로 작용된 응력의 크기와 가열속 도가 HAZ의 파괴인성에 어떠한 영향을 미치는지를 COD파괴인성시험과 미소경도측정, 그리고 주사전자현미경관찰을 통하여 고찰하였다.

軟鋼 熔接熱影響部의 塑性變形擧動에 關한 硏究 II (A Study the Behavior of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
    • /
    • 제10권1호
    • /
    • pp.43-51
    • /
    • 1992
  • The plastic zone formed around a notch tip is important in analyzing the fracture toughness of structures and particularly weld cracks existed in the weld HAZ (heat affected zone) which produces local plastic deformation at the crack tip. Therefore, in order to analyze the fracture toughness in weld HAZ, it is necessary to investigate the new fracture toughness parameter $K_{c}$ $^{*}$ and critical plastic strain energy $W_{p}$ $^{c}$ according to the shape and size of the plastic zone. 1) If the temperature corresponding to $K_{c}$ $^{*}$=130kg-m $m^{-3}$ 2/ is determined, transition temperature $T_{tr}$ the magnitude of plastic zone size, and heat input change depending on the fracture toughness. The blunted amounts of the parent and weld HAZ show mild linear variation until .delta.=0.4mm and then increase very steeply there after. 2) The relation between the plastic strain energy( $W^{p}$ ) and transition temperature( $T_{*}$tr) in parent metal is more sensitive than that of weld HAZ. However, the plastic strain energy depends on the transition temperature, and thus the yield stress, .sigma.$_{ys}$ becomes an important parameter for plastic strain energy. 3) The critical plastic strain energy( $W_{p}$ $^{c}$ ) absorbed by the plastic zone at the notch tip indicated in case of parent metal: 60J/mm, in case of heat input(20KJ/cm): 75J/mm, in case of heat input(30KJ/cm); 50J/mmJ/mm.

  • PDF

Cr-Mo강 용접열영향부의 파괴인성과 용접입열량에 관한 연구(I) (HAZ 고유조직을 중심으로) (Study on Fracture Toughness and Heat Input in Weld HAZ of Cr-Mo Steel (I) (welding structure))

  • 임재규;정세희
    • Journal of Welding and Joining
    • /
    • 제2권2호
    • /
    • pp.54-61
    • /
    • 1984
  • Construction of welding structure is greatly dependent upon welding heat cycle. Fracture toughness is decreased remarkablely due to coarse grained HAZ and inequal residual stress of three dimensions to originate in welding. Post weld heat treatment(PWHT) is carried out to increase the fracture toughness of HAZ and to remove the residual stress. There occur some problem such as toughness decrement and stress relief cracking(SRC) in the coarse grained HAZ subject to the effect of tempering treatment. Therefore, in this paper, the effect of heat inputs affecting cooling rate and PWHT under the no stress on fracture toughness were evaluated by crack opening displacement (COD), SEM and micro-hardness test. Experimental results are as follows; 1. Fracture toughness of weld HAZ is dependent upon weld heat cycle and it is decreased with increment of heat input, but the degree of improvement of fracture toughness after PWHT was linearly increased with heat input. 2. Hardness of the parent metal is not changed, but the softening of coarse grained HAZ is remarkable due to PWHT. 3. Fracture surface of as-weld show the perfect brittle fracture with the cleavage fracture, but after PWHT they appear the ductile fracture surface with dimple.

  • PDF

Cr-Mo강 용접후 열처리재의 피로파괴에 관한 연구

  • 임재규;정세희;최동암
    • Journal of Welding and Joining
    • /
    • 제5권1호
    • /
    • pp.73-80
    • /
    • 1987
  • During PWHT, it is well known that residual stress in weld HAZ is one of the reasons for PWHT embitterment. In case of static loading, it was experimentally found that fracture toughness of weld HAZ was dependant upon PWHT conditions. However, the effects of PWHT on fatigue behavior are not clearly verified. Therefore, in this paper, the effects of heating rate PWHT conditions and residual stress simulated in weld HAZ of Cr-Mo steel on fatigue crack propagation behavior were evaluated by fatigue Testing and SEM observation. The obtained results are summarized as follows; 1. Applied stress($10 Kgf/mm^2$) in weld HAZ during PWHT tneded to decrease fatigue strength and to increase fatigue crack growth rate. 2. Applied stress and slow heating rate of 60.deg. C/hr during PWHT contributed to precipitin of impurity elements as well as carbide, which promoted the fatigue crack growth. 3. Fatigue crack growth rate decreased at the heating rate of 220.deg. C/hr in contrast with 600.deg. C/hr and 60.deg. C/hr.

  • PDF

용접 열영향부 미세조직 및 재질 예측 모델링 : I. 용접부 재질 예측 모델 기술 개발 연구 동향 (Prediction Model for the Microstructure and Properties in Weld Beat Affected Brine : I. Trends in The Development of Model for the Prediction of Material Properties in the Weld HAZ)

  • 문준오;이창희
    • Journal of Welding and Joining
    • /
    • 제23권4호
    • /
    • pp.17-26
    • /
    • 2005
  • HAZ (Heat Affected Zone) which occurs during welding thermal cycle has an important effect on the mechanical properties of the weld metal. So there were many efforts to develop the model which is able to predict the microstructure and mechanical properties in weld HAZ and lots of metallurgical models have reported since early 1940. These models are justifiable based on the reasonable assumption and analytical approach, but they also have limitation by interesting alloying system and assumption in each literature. Therefore, this study summaries the previous models for prediction of properties in weld HAZ. Then several issues to solve for developing the more reliable model were proposed.

Cu를 함유한 HSLA-100강 용접 열 영향부의 인성에 미치는 PWHT의 영향 (Effects of PWHT on the toughness of weld HAZ in Cu-bearing HSLA-100 steel)

  • 박태원;심인옥;김영우;강정윤
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 1995년도 특별강연 및 춘계학술발표 개요집
    • /
    • pp.91-93
    • /
    • 1995
  • A study was made to examine the effects of post-weld heat treatment (PWHT) on the toughness and microstructures in the weld heat-affacted zone(HAZ) of Cu-bearing HSLA-100 steel. The Gleeble thermal/mechanical simulator was used to simulate the weld HAZ. The behavior of Cu-precipitates in HAZ is similar to that in base plate. PWHT at 55$0^{\circ}C$ shows highest hardness and lowest toughness, whereas PWHT at $650^{\circ}C$ shows reasonable toughness. Cu precipitated during agcing for increasing the strength of base metal is dissolved during single thermal cycle to 135$0^{\circ}C$ and is precipitated little on cooling and heating during subsequent weld thermal cycle. It precipitates by introducing PWHT.

  • PDF

Creep and creep crack growth behaviors for base, weld, and heat affected zone in a grade 91 weldment

  • Kim, Woo-Gon;Sah, Injin;Kim, Seon-Jin;Lee, Hyeong-Yeon;Kim, Eung-Seon
    • Nuclear Engineering and Technology
    • /
    • 제53권2호
    • /
    • pp.572-582
    • /
    • 2021
  • This study investigated the creep and creep crack growth (CCG) behavior of the base metal (BM), weld metal (WM), and heat affected zone (HAZ) in a Gr. 91 weldment, which was made by a shield metal arc weld process. A series of tensile, creep, and CCG tests were performed for the BM, WM, and HAZ at 550 ℃. Creep behavior of the BM, WM, and HAZ was analyzed in terms of various creep laws; Norton's power-law, Monkman-Grant relation and damage tolerance factor (λ), and their constants were determined. In addition, each CCGR law for the BM, WM, and HAZ was proposed and compared in terms of a C*-fracture parameter. The WM and HAZ revealed faster creep rate, lower rupture ductility, and faster CCGRs than the BM, but they showed a similar behavior in the creep and CCG. The CCGRs obtained in the present study exhibited a marginal difference when compared with those of RCC-MRx of currently elevated design code in France. A creep crack path in the HAZ plane progressed towards a weak fine-grained HAZ adjacent to the BM.

열 영향부의 시물레이션에 의한 12% Cr강의 용접성 평가 (Weldability of 12% Cr steel by thermally simulated HAZ)

  • 김재도
    • Journal of Welding and Joining
    • /
    • 제4권2호
    • /
    • pp.40-46
    • /
    • 1986
  • This investigation is concerned with the toughness and microstructure of manneristically simulated HAZ in 12% Cr steel. Unnotched specimens were subjected to weld thermal cycles a weld simulator. The parameters-peak temperatures, cooling rate, influence of PWHT and plastic deformation were considered. After weld simulation, the specimens were heat-treated, V-notched and impact tested. An optical metallographic examination was performed to correlate the HAZ toughness with microstructure. Also a fractographic examination was done to obtain information on the fracture mode. The toughness of the coarse grained zone and the part of HAZ subjected to a peak temperature range 700-800.deg. C are lower than the other parts. However, they are still high enough. The double PWHT cycle could not improve the HAZ toughness in present study. However, if the first PWHT is conducted before the work piece is cooled below $M_f$, it is expected that the double PWHA may be beneficial to the toughness of the HAZ. It is also expected that martensitic welding can be used on production welds.

  • PDF

Microstructure and Mechanical Property in the Weld Heat-affected Zone of V-added Austenitic Fe-Mn-Al-C Low Density Steels

  • Moon, Joonoh;Park, Seong-Jun
    • Journal of Welding and Joining
    • /
    • 제33권5호
    • /
    • pp.31-34
    • /
    • 2015
  • Microstructure and tensile property in the weld heat-affected zone (HAZ) of austenitic Fe-Mn-Al-C low density steels were investigated through transmission electron microscopy analysis and tensile tests. The HAZ samples were prepared using Gleeble simulation with high heat input welding condition of 300 kJ/cm, and the HAZ peak temperature of $1200^{\circ}C$ was determined from differential scanning calorimetry (DSC) test. The strain- stress responses of base steels showed that the addition of V improved the tensile and yield strength by grain refinement and precipitation strengthening. Tensile strength and elongation decreased in the weld HAZ as compared to the base steel, due to grain growth, while V-added steel had a higher HAZ strength as compared than V-free steel.