• 제목/요약/키워드: Weld Depth

검색결과 157건 처리시간 0.023초

도시가스용 D3507 및 D3631 강관의 파괴특성 (Fracture Characteristics of D 3507 and D 3631 City Gas Steel Pipes)

  • 박재학;김한국;신규인;김만원
    • 한국안전학회지
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    • 제16권4호
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    • pp.39-46
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    • 2001
  • It is noted that KS D 3507 pipe steel has several problems when it is used as a city gas pipe at medium pressure. So new pipe steel, KS D 3631, was developed in order to be used as a pipe for medium and low pressure and now it is being substituted for D 3507. In this study, several mechanical tests, such as tensile test, microhardness test, and Charpy impact test were conducted to get material properties of D 3507 and D 3631 pipe steels. And also microstructures at the weld and heat affected zones were observed for the two materials. From the Charpy test results $K_{IC}/$ was estimated for the upper and lower shelf and the critical crack length is calculated for supposed axial semi-elliptical surface cracks. And the burst pressure is estimated as a function of wear depth for a defective D 3631 pipe by using the finite element method. The burst pressure is also calculated for pipes with an axial crack by using the published equations.

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수압시험중(水壓試驗中)의 원주형(圓柱型) 압력용기(壓力容器)에 대(對)한 AE검사(檢査) (Acoustic Emission Testing of Cylindrical Reactor Pressure Vessel during Hydrotests)

  • 장홍근;이주석;정성목
    • 비파괴검사학회지
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    • 제4권1호
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    • pp.5-10
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    • 1984
  • One of the cylindrical reactor vessels in petrochemical plants was examined by acoustic emission method. The vessel was quiet in view of A.E. activity throughout the pressure range $12-44kg.f/cm^{2}.G$. Above the pressure of $44kg.f/cm^2$, some events were appeared lower than 30 counts. In order to verify the events, other Nondestructive testing methods were performed and a surface crack, 10mm in length and 0.8mm in depth, was found on the outside surface of circumferential weld.

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수치해석기법을 이용한 초기 인장잔류응력에 대한 레이저 충격 피닝 효과 분석 (Analysis of the Effects of Laser Shock Peening under Initial Tensile Residual Stress Using Numerical Analysis Method)

  • 김주희;이종우;유삼현
    • 한국군사과학기술학회지
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    • 제20권5호
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    • pp.608-619
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    • 2017
  • In this paper, the effects of parameters related to the residual stress induced due to laser shock peening process to determine mitigation of the initial tensile residual stresses are discussed, such as the maximum pressure, pressure pulse duration, laser spot size and number of laser shots. In order to estimate the influence of the initial tensile residual stresses, which is generated by welding in 35CD4 50HRC steel alloy, the initial condition option was employed in the finite element code. It is found that $2{\times}HEL$ maximum pressure and a certain range of the pressure pulse duration time can produce maximum mitigation effects near the surface and depth, regardless of the magnitudes of tensile residual stess. But plastically affected depth increase with increasing maximum pressure and pressure pulse duration time. For the laser spot size, maximum compressive residual stresses have almost constant values. But LSP is more effective with increasing the magnitudes of tensile residual stress. For the multiple LSP, magnitudes of compressive residual stresses and plastically affected depths are found to increase with increasing number of laser shots, but the effect is less pronounced for more laser shots. And to conclude, even though the initial tensile residual stresses such as weld residual stress field are existed, LSP is enough to make the surface and depth reinforcement effects.

형산강 수계 주변 소형 포유류의 서식지 선호도 비교 (Comparison Habitat Preference for Small Mammals around the Hyeongsan River)

  • 정철운;이정일
    • The Korean Journal of Ecology
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    • 제27권3호
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    • pp.133-139
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    • 2004
  • 형산강 수계 주변을 대상으로 하여 소형 포유류의 서식현황 및 서식지 선호도를 측정하기 위하여 2003년 1월부터 7월에 걸쳐 조사하였다. 서식이 확인된 소형 포유류는 등줄쥐(Apodemus agrarius), 시궁쥐(Rattus norvegicus), 멧밭쥐(Micromys minutus) 등 3종이었다. 주요 우점종으로는 88개체로 79.20%를 보인 등줄쥐였으며, 다음으로 시궁쥐와 멧밭쥐의 순을 보였다. 소형 포유류의 서식지 선호도는 수계 주변의 토지이용 유형과 경작지, 식생유형, 그리고 제방의 설치 유무와 수심 등 여러 가지 서식지 구조에 따라 다양하게 나타났는데 민가와 삼림에 비하여 경작지에서 특히 논에서의 선호도가 높았으며, 식생 구조별로는 초지의 선호도가 높게 나타났다. 하천제방의 유무도 소형 포유류의 서식에 영향을 미쳤는데 제방이 조성되지 않은 지역이나 자연석 매트 공법으로 이루어진 지역의 경우 소형 포유류의 서식에 부정적인 영향을 미치지 않는 것으로 조사되었으나, 콘크리트 호안제방의 경우 이들의 공간적 분포에 상당한 영향을 미치는 것으로 나타났다. 수계 가장자리의 수심 또한 소형 포유류의 서식에 영향을 미쳤는데 수심이 말아질수록 소형 포유류의 서식밀도는 높게 나타났다.

횡파 위상배열 초음파 탐촉자 설계 및 성능 평가 (Design and Performance Evaluation of Shear Wave Phased Array Ultrasonic Transducer)

  • 윤병식;이희종
    • 비파괴검사학회지
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    • 제32권2호
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    • pp.185-191
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    • 2012
  • 일반적으로 위상배열 초음파검사 기법을 이용한 배관 용접부검사에서는 높은 검사 각도를 효과적으로 발생하기 위하여 ��지를 사용하게 된다. 그러나 용접부 또는 접근이 제한된 부위에 대한 검사는 위상 배열 초음파 탐촉자에 ��지를 부착하게 되면 ��지의 전단 길이로 인하여 검사체적을 포함하지 못하는 등의 문제점이 발생하게 된다. 따라서 ��지를 사용하지 않고 높은 검사 각도를 발생할 수 있는 횡파 위상배열 초음파 탐촉자를 적용해야 할 필요성이 있다. 본 연구에서는 굴절각도가 높은 횡파를 발생할 수 있는 위상배열 초음파 탐촉자를 설계하고 제작하여 다양한 깊이의 EDM 노치가 가공된 시험편에서 결함이 정확하게 검출되고 평가될 수 있는 지를 확인하였다. 결과적으로 본 연구에서 설계된 횡파 위상배열 초음파 탐촉자는 다양한 깊이의 결함을 검출하고 신뢰성 있는 정밀도를 나타내었으므로 향후 접근제한이 예상되는 발전설비 구조물의 검사에 적용된다면 효과적인 검사 결과를 보여줄 것으로 기대된다.

웨브를 볼트로 접합한 보 플랜지 절취형(RBS) 철골모멘트접합부의 내진설계 및 성능평가 (Seismic Design and Testing of Reduced Beam Section Steel Moment Connections with Bolted Web Attachment)

  • 이철호;김재훈
    • 한국강구조학회 논문집
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    • 제17권6호통권79호
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    • pp.689-697
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    • 2005
  • 보 플랜지 절취형 (Reduced Beam Section, RBS) 내진 철골모멘트접합부의 최근 실험결과를 살펴보면, 보 웨브를 볼트 접합한 시험체는 보 웨브를 용접한 시험체에 비해 조기에 스캘럽에서 취성파단이 발생하는 열등한 내진성능을 나타냈다. 과거 여러 연구자들이 수행한 실험 결과 및 본 연구의 수치해석 결과를 종합해 볼 때, 이러한 접합부의 조기 취성파괴는 고전 휨이론과 매우 다른 응력전달 메카니즘에서 기인하는 웨브 볼트의 슬립, 그리고 재료의 인성이 가장 낮은 스캘럽 부근의 응력집중과 밀접한 관련이 있는 것으로 분석된다. 본 연구에서는 실험 및 해석결과를 바탕으로 RBS 접합부의 실제 응력전달경로에 부합되는 새로운 보 웨브 볼트 설계법 및 개선된 상세를 제시하고 실물대 실험을 통하여 방안의 타당성을 입증하였다.

Fatigue Life Evaluation of Butt-Welded Tubular Joints

  • Kim, Dong-Su;Nho, In-Sik
    • 한국해양공학회지
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    • 제17권2호
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    • pp.34-39
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    • 2003
  • Recent deepwater offshore structures in the Gulf of Mexico utilize butt welded tubular joints. Application of a welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical, as the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimation of the fatigue behavior of these tubular members in the design stage is generally condrcted by using S-N curves, as specified in the codeds and standards. Applying the stress concentration factor of the welded structure to the S-N approach often results in a very conservative assessment, because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fatigue life analysis using fracture mechanics has been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. Still, there is inconsistency when designing tubular joints using a conventional S-N approach and when specifying weld flaw acceptance criteria using fracture mechanics approach. This study developed fatigue curves that are consistent with both the S-N approach and the fracture mechanics approach. Accounting for non-uniform stress distribution and threshold stress intensity factor were key parameters in relating both approaches. A series of S-N curves, generated from the fracture mechanics approach, were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02 ). The new curves for tubular joint agree very well with the experimental results. The comparison also indicated the degree of conservatism built into the API X design curve.

Al 5052 함금 후판재의 전자빔 용접부 단면 형상과 강도에 관한 연구 (A Study on Electron Beam Weldmetal Cross Section Shapes and Strength of Al 5052 Thick Plate)

  • 김인호;이길영;주정민;박경태;천병선
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.73-79
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    • 2009
  • This present paper investigated the mechanical properties and the microstructures of each penetration shapes classifying the conduction shape area and the keyhole shape area about electron beam welded 120(T)mm thick plated aluminum 5052 112H. As a result the penetration depth is increased linearly according to the output power, but the aspect ratio is decreased after the regular output power. In the conduction shape area, the Heat affected zone is observed relatively wider than the keyhole shape area. In the material front surface of the welded specimen, the width is decreased but the width in the material rear surface is increased. After the measuring the Micro Vikers Hardness, it showed almost similar hardness range in all parts, and after testing the tensile strength, the ultimate tensile strength is similar to the ultimate tensile strength of the base material in all the specimens, also the fracture point was generated in the base materials of all the samples. In the result of the impact test, impact absorbed energy of the Keyhole shape area is turned up very high, and also shown up the effect about four times of fracture toughness comparing the base material. In the last result of observing the fractographs, typical ductile fraction is shown in each weld metal, and in the basic material, the dimple fraction is shown. The weld metals are shown that there are no other developments of any new chemical compound during the fastness melting and solidification.

Fatigue Life Evaluation of Butt-Welded Tubular Joints

  • Kim, Dong-Sup;Nho, In-Sik
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • 제6권1호
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    • pp.69-74
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    • 2003
  • Recent deepwater offshore structures in the Gulf of Mexico utilize butt welded tubular joints. Application of a welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical, as the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimation of the fatigue behavior of these tubular members in the design stage is generally conducted by using S-N curves, as specified in the codes and standards. Applying the stress concentration factor of the welded structure to the S-N approach often results in a very conservative assessment, because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fatigue life analysis using fracture mechanics has been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. Still, there is inconsistency when designing tubular joints using a conventional S-N approach and when specifying weld flaw acceptance criteria using fracture mechanics approach. This study developed fatigue curves that are consistent with both the S-N approach and the fracture mechanics approach. Accounting for non-uniform stress distribution and threshold stress intensity factor were key parameters in relating both approaches. A series of S-N curves, generated from the fracture mechanics approach, were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02). The new curves for tubular joint agree very well with the experimental results. The comparison also indicated the degree of conservatism built into the API X design curve.

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SA508 탄소강 및 오스테나이트 스테인리스강의 표면잔류응력에 미치는 기계가공효과 (Effects on Machining on Surface Residual Stress of SA 508 and Austenitic Stainless Steel)

  • 이경수;이성호;박치용;양준석;이정근;박재학
    • 대한기계학회논문집A
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    • 제35권5호
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    • pp.543-547
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    • 2011
  • 원자력발전소의 이종용접부에서 일차응력부식균열이 발생하고 있으며 용접부의 잔류응력이 균열발생 및 성장에 기여할 수 있다. 용접부의 잔류응력은 기본적으로 용접에 의해 형성되지만 기계가공에 의해 표면잔류 응력상태가 변화할 수 있다. 본 논문에서는 기계가공이 원전재료인 SA508과 오스테나이트 스테인리스강에 표면잔류응력에 미치는 영향을 평가하였다. 이를 위해 SA508, TP304, F316L 재료를 연마, 연삭, 방전가공으로 가공한 후 표면에 형성되는 잔류응력을 측정하였다. 측정방법은 구멍뚫기법과 엑스선회절법을 사용하였다. 기계가공방법에 따라 각 재료에 미치는 잔류응력의 크기 및 방향, 잔류응력이 형성되는 깊이 등의 특성을 확인하였다.