• Title/Summary/Keyword: Weighted-arc-current

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A Study on the Effective Arc Sensing by the Use of the Weighted-Arc-Current in Flux-Cored Arc Welding for Fillet Joints (가중용접전류를 이용한 FCAW 필릿용접용 아크센싱 알고리즘 연구)

  • 권순창;최재성
    • Journal of Welding and Joining
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    • v.18 no.1
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    • pp.83-90
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    • 2000
  • It was attempted to improve seam-tracking performance by applying a new arc-sensing algorithm for FCAW(flux-cored arc welding) process in fillet joints. For this study the authors have introduced three different weight factors: $\circled1$ arc currents at the weaving end are more weighted, $\circled2$ arc currents are evenly weighted along the weaving, and $\circled3$ arc currents at the weaving center are more weighted. To evaluate the 3 factors the values of signal-to-noise(S/N) ratio has been measured. The values were obtained for various welding conditions with different gaps in horizontal and vertical fillet joints. The test results showed that the S/N ratio of the 1st case was highest which resulted in the best of seam tracking performance. In addition, the comparison between the seam tracking performance in horizontal fillet joints and that in vertical ones has been done, and the result showed that tracking performance in vertical joints was relatively better than that in horizontal joints.

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Development of an Effective Arc Sensing Algorithm for Seam-Tracking in Flux-Cored Arc Welding Process for Horizontal Fillet Joints (FCAW 수평 필릿용접용 용접선추적을 위한 아크센싱 알고리즘 개발)

  • 권순창;최재성;장낙영
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.66-80
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    • 1997
  • This paper describes a newly developed arc-sensing algorithm of seam-tracking for FCA W (flux-cored arc welding) horizontal fillet welding. In this algorithm, arc current and the Weighted-Are-Current (WAC) are used to adjust the position of a weld torch in directions of bead throat and weaving, respectively. The WAC, which is newly devised in this study, means that arc current in the vicinity of weaving end is more emphasized than that in the center of weaving. The reason of this is because there usually exists much noise in the center of weaving due to abrupt change of arc length in case some empty gaps exist in a fillet joint Variance analysis was performed in order to check the effect of weld parameters on arc current and the WAC. As a result, the relationships between tip-to-workpiece distance and arc current, and between weaving offset and the WAC were established.To check "the validity of the algorithm, seam-tracking experiments were performed ;mder various welding condition. The result of experiments showed a satisfactory tracking performance in the presence of empty gaps in a horizontal fillet joint.et joint.

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Real-time estimation of arc stability in GMAW process (GMAW 공정에서 아크 안정성의 실시간 측정)

  • 원윤재;부광석;조형석
    • Journal of Welding and Joining
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    • v.8 no.1
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    • pp.31-42
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    • 1990
  • Arc must be stable during welding first of all other factors for obtaining sound weldment, especially in the automation of welding process. Arc stability is somewhat sophisticated phenomenon which is not clearly defined yet. In consumable electrode welding, the voltage and current variation due to metal transfer enables to assess arc stability. Recently, statistical analyses of the voltage and current waveform factors are performed to assess the degress of arc stability which is assessed and controlled by operator's own experience by now. But, considering the increasing need and the trend of automation of welding process, it is necessary to monitor arc stability in real-time. In this sutdy, the modified stability index composed of two voltage and current wvaeform factors (arc time and short circuit time) reduced from four factors (arc time, short circuit time, average arc current and average short circuit current) in Mita's index by the welding electrical circuit modeling is proposed and verified by experiments to be well estimating arc stability in the static sense. Also, the recursive calculation form estimating present arc stability in the dynamic sense is developed for real-time estimation. The results of applying the recursive index during welding show good estimation of arc stability in real-time. Therefore, the results of this study offers the mean for real-time control arc stability.

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A Study of Seam Tracking by Arc Sensor Using Current Area Difference Method (전류 면적차를 이용한 아크 센서의 용접선 추적에 관한 연구)

  • 김용재;이세헌;엄기원
    • Journal of Welding and Joining
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    • v.14 no.6
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    • pp.131-139
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    • 1996
  • The response of the arc sensor using the welding current and/or welding voltage as its outputs has been obtained by the analysis and/or experiments of the static characteristics of arc sensor. But in order to improve the reliability of arc sensor, it is necessary to know its dynamic characteristics. So in this paper, it is presented the dynamic model of arc sensor including the power source, arc voltage, electrode burnoff rate, and wire feed rate. A numerical simulation of the dynamic model of arc sensor was implemented, computing the welding current with input of CTWD. The results of computer simulations and experiments of $CO_2$arc welding showed that a linear relationship between weaving center - weld line distance and current area difference was established. Additionally, a real-time weld seam tracking system interfaced with industrial welding robot was constructed, the result of the weld seam tracking experiment for weld line with an initial offset error of 5$^{\circ}$was good.

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A Study on Automatic Seam Tracking System Using Electro-Magnetic Sensor for Sheet Metal Arc Welding of Butt Joints (박판 맞대기 용접에서 전자기식 센서를 이용한 용접선 자동 추적 시스템에 관한 연구)

  • 유병희;김재웅
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.81-91
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    • 1997
  • In this study, a magnetic sensor to make use of eddy current was developed to detect the weld seam of butt joint in the sheet metal arc welding. This system consist of the sensor device for detecting the weld line, the servo control device for driving the weld torch movement and the control unit. A signal processing was applied to smooth the output signal of the sensor. The weld joint was determined by using a 1st order differential method. To improve tracking accuracy of the system, moving average method which has an effect of proportional and weighted integral control was applied to a series of the weld joint positions obtained above. The weld line for tracking was generated by using data regeneration algorithm. Based on these results, each servo motor was controlled by pulse generator. From experimental results, it was revealed that this system has excellent detecting ability for weld line and seam tracking ability.

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Uplink Resource Management Scheme for Multiple QoS Traffics in cdma2000 type Networks: Modified Weighted G-Fair Scheduler with RoT Filling (cdma2000-type 네트워크의 역방향 링크에서의 다중 QoS 서비스 보장을 위한 자원 관리 기술: Modified Weighted G-Fair 스케줄러)

  • 기영민;김은선;김동구
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.29 no.7A
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    • pp.786-793
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    • 2004
  • Autonomous data rate control scheme of current IxEV-DO uplink networks can not supper the various QoS requirements of heterogeneous traffics nor hold rise-over-thermal OtoT) constraints. In this paper, an uplink resource management scheme called the modified weighted g-fair (MWGF) scheduler with RoT filling is proposed and evaluated for heterogeneous traffics in cdma2000 type uplink networks. The proposed scheme belongs to a family of centralized resource management schemes and offers QoS guarantee by using priority metrics as well as lower system loading by holding RoT constraints using RoT filling method. With some case-study simulations, the proposed algorithms shows lower average delays of real time users compared to that of autonomous rate control by 29 - 40 %. It also shows the 1.0 - 1.3 dB lower received RoT level than autonomous rate control schemes, leading to lower network loading.

Delay time modeling for E/D MOS Logic LSI. (E/D MOS 논리 LSI의 지연시간 모델링)

  • Jun, Ki;Kim, Kyung-Ho;Jun, Young-Hyun;Park, Song-Bai
    • Proceedings of the KIEE Conference
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    • 1987.07b
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    • pp.1560-1563
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    • 1987
  • This paper is concerned with time delay modeling of ED MOS gates which takes into account the slope of input waveform as well as the load condition. Defining the delay time as the time required to charge/discharge the load to the physical reference level, the rise/fall delay times arc derived in an explicit formula in terms of the sum of optimally weighted current unbalances at two end points of voltage transition. The proposed model is computationally effective and the error is typically within 10% of the SPICE results.

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