• Title/Summary/Keyword: Weight minimization

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Application of Experimental Design Methods for Minimum Weight Design and Sensitivity Evaluation of Passive-Type Deck Support Frame for Offshore Plant Float-Over Installation (해양플랜트 플로트오버 설치 공법용 수동형 갑판 지지 프레임의 최소중량설계와 민감도 평가를 위한 실험계획법 응용)

  • Kim, Hun Gwan;Lee, Kangsu;Song, Chang Yong
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.1
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    • pp.161-171
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    • 2021
  • This paper presents the findings of a comparative study on minimum weight design and sensitivity evaluation using different experimental design methods for the structural design of an active-type deck support frame (DSF) developed for the float-over installation of an of shore plant topside. The thickness sizing variables of the structural members of a passive-type DSF were considered the design factors, and the output responses were defined using the weight and strength performances. The design of the experimental methods applied in the comparative study of the minimum weight design and the sensitivity evaluation were the orthogonal array design, Box- Behnken design, and Latin hypercube design. A response surface method was generated for each design of the experiment to evaluate the approximation performance of the design space exploration according to the experimental design, and the accuracy characteristics of the approximation were reviewed. Regarding the minimum weight design, the design results, such as numerical costs and weight minimization, of the experimental design for the best design case, were evaluated. The Box- Behnken design method showed the optimum design results for the structural design of the passive-type DSF.

A Study on Optimal Cable Prestressing and Fabrication Camber of Wando Bridge (완도대교의 최적 케이블장력 및 제작 Camber 산정에 관한 연구)

  • Lee Tae-Yeol;Kim Young-Hoon;Kim Jae-Kwon;Kang Sung-Won
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.283-290
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    • 2006
  • Cable-stayed bridge is a bridge that consists of one or more pylons, with cables supporting the deck. Cable-stayed bridges have come into wide use recently because of their economy, stability, and excellent appearance. It is possible to achieve a uniform moment distribution in the stiffening girders mainly by prestressing the cables, which leads to a more economical design in material and weight than other types of bridges. However, to achieve a more uniform moment distribution is vague objective, so it cannot be easily defined as the optimization problem. In other words, the minimization of cost or weight as the objective is not directly related to the optimization of cable prestressing. Therefore, it has been considered as one of the most important, difficult and also interesting topics among many researchers and bridge engineers to determine the optimal tensioning strategy how to apply prestressing forces of the cables of cable-stayed bridge. A number of approaches (Wang et al. 1993, $Negr\~{a}o\;and\;Sim\~{o}es$ 1997, Agrawal 1997, Janjic et al. 2003) to determine the optimal cable tensions have been proposed in the literature. Among these approaches the unit load method (Janjic et al. 2003) is considered in this paper because it can take into account the actual construction process while other approaches are based on the configuration of the final structure only. In this paper, '2-step approach' based on the unit load method is proposed to find the optimal tensioning strategy especially for the atypical asymmetric bridge under construction, which has continuous deck supported by one pylon and stay cables. Some numerical results will be given to show the validity of the new approach suggested in this paper.

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Determination of mortar strength using stone dust as a partially replaced material for cement and sand

  • Muhit, Imrose B.;Raihan, Muhammad T.;Nuruzzaman, Md.
    • Advances in concrete construction
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    • v.2 no.4
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    • pp.249-259
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    • 2014
  • Mortar is a masonry product which is matrix of concrete. It consists of binder and fine aggregate and moreover, it is an essential associate in any reinforced structural construction. The strength of mortar is a special concern to the engineer because mortar is responsible to give protection in the outer part of the structure as well as at a brick joint in masonry wall system. The purpose of this research is to investigate the compressive strength and tensile strength of mortar, which are important mechanical properties, by replacing the cement and sand by stone dust. Moreover, to minimize the increasing demand of cement and sand, checking of appropriateness of stone dust as a construction material is necessary to ensure both solid waste minimization and recovery by exchanging stone dust with cement and sand. Stone dust passing by No. 200 sieve, is used as cement replacing material and retained by No. 100 sieve is used for sand replacement. Sand was replaced by stone dust of 15%, 20%, 25%, 30%, 35%, 40%, 45% and 50% by weight of sand while cement was replaced by stone dust of 3%, 5%, and 7% by weight of cement. Test result indicates that, compressive strength of specimen mix with 35% of sand replacing stone dust and 3% of cement replacing stone dust increases 21.33% and 22.76% respectively than the normal mortar specimen at 7 and 28 days while for tensile it increases up to 13.47%. At the end, optimum dose was selected and crack analysis as well as discussion also included.

Study on the Design Process to minimize the Weight of the Damping Material (제진재 경량화를 위한 설계 프로세스 연구)

  • Kim, Ki-Chang;Kwon, Jo-Seph;Kim, Chan-Mook;Kim, Jin-Taek
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.2
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    • pp.115-122
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    • 2012
  • Sound packages and damping materials have been widely applied on the floor to decrease the interior noise of a vehicle. Based on the previous researches on the low-noise vehicles, weight optimization through minimization of damping material usage is required while decreasing mid and high frequency range noise by application of sound packages. This paper describes the analysis process of robust design of vehicle body structure before applying damping materials and focuses on the analysis and test process of the location optimization at the stage of damping material application. A vibration experiment for the analysis of floor panel velocity with respect to the excitation of suspension attachment parts at the underfloor of a vehicle is performed. And through the improvement correlation between FEA and TEST, a design guide to optimize damping materials application in the early design stage is proposed. A research on vibration damping steel sheets and liquid acoustic spray on deadener(LASD) is performed to minimize manufacturing time and to minimize the space for pre-existing asphalt damping materials. As results of this study, panel stiffness is achieved through curved surface panel and bead optimization. And test baseline of optimum design is suggested through damping material optimization. And finally, through re-establishing the analysis process for vibration reduction of vehicle floors and lightweight design of damping materials, it is possible to design damping materials efficiently in the preceding stage of design.

A Comparative Study on Surrogate Models and Sensitivity Analysis for Structure Design of Automatic Salt Collector Using Orthogonal Array Experiment (직교배열실험을 이용한 자동채염기 구조설계의 민감도해석과 대리모델 비교 연구)

  • Song, Chang Yong;Lee, Dong-Jun
    • Journal of Convergence for Information Technology
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    • v.10 no.7
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    • pp.138-146
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    • 2020
  • The paper deals with comparative study of characteristics of surrogate models and sensitivity evaluation using design of experiments in order to enhance and analysis the structure design of an automatic salt collector under various design load conditions. Orthogonal array design based on numerical analysis was used for the design of experiments. The thickness sizing variables of main structure member were considered the design factors, and the output responses were selected from the strength performances as well as the weight. The quantitative effects on responses for each design factor were evaluated from the orthogonal array experiment. Optimum design case was also identified to improve the strength performances with weight minimization. Using the orthogonal array experiment. various surrogate models such as response surface model, Kriging model, and Chebyshev orthogonal polynomial were generated. The orthogonal array experiment results were validated by the surrogate modeling results. The most suitable surrogate model was the response surface model for the exploration of design space of the automatic salt collector.

Clustering Method for Reduction of Cluster Center Distortion (클러스터 중심 왜곡 저감을 위한 클러스터링 기법)

  • Jeong, Hye-C.;Seo, Suk-T.;Lee, In-K.;Kwon, Soon-H.
    • Journal of the Korean Institute of Intelligent Systems
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    • v.18 no.3
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    • pp.354-359
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    • 2008
  • Clustering is a method to classify the given data set with same property into several classes. To cluster data, many methods such as K-Means, Fuzzy C-Means(FCM), Mountain Method(MM), and etc, have been proposed and used. But the clustering results of conventional methods are sensitively influenced by initial values given for clustering in each method. Especially, FCM is very sensitive to noisy data, and cluster center distortion phenomenon is occurred because the method dose clustering through minimization of within-clusters variance. In this paper, we propose a clustering method which reduces cluster center distortion through merging the nearest data based on the data weight, and not being influenced by initial values. We show the effectiveness of the proposed through experimental results applied it to various types of data sets, and comparison of cluster centers with those of FCM.

Thermo-structural Analysis for Radiation-Cooled Nozzle Extension of Thrust Chamber (복사냉각방식 연소기 노즐확장부 열/구조해석)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.291-295
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    • 2011
  • Thermo-structural analysis was performed for a radiation-cooled nozzle extension of thrust chamber. A Niobium alloy that is known to be a high-performance refractory alloy was used. Since area ratio of the nozzle extension is larger than that of nozzle divergence part, its size also becomes larger. For this reason, it is important to minimize the thickness of nozzle extension to reduce its weight. For the purpose of weight minimization, the thickness of nozzle extension was varied from 1.0 mm to 0.4 mm and structural stability was evaluated for each case. Analysis results showed that nozzle extension with thickness of 0.4 mm is structurally stable for the operation condition. The effect of combustion-included vibration will be additionally considered in the future.

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Fracture Mechanisms of Cold-Rolled Light-Weight Steel Plates Containing Different Carbon Content (탄소함량이 다른 경량철강판의 냉간 압연에 의한 파괴기구)

  • Han, Seung Youb;Shin, Sang Yong;Lee, Sunghak;Kim, Nack J.;Kwak, Jai-Hyun;Chin, Kwang-Geun
    • Korean Journal of Metals and Materials
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    • v.48 no.5
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    • pp.377-386
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    • 2010
  • An investigation was conducted into the effects of $\kappa$-carbides on the cracking phenomenon, which often occurred in cold-rolled light-weight steel plates. Three kinds of steels were fabricated by varying the C content, and their microstructures and tensile properties were investigated. In the two steels that contained a high carbon content, the band structures of ferrites and $\kappa$-carbides that were severely elongated along the rolling direction were well developed, whereas continuous arrays of $\kappa$-carbides were formed in the steel that contained a low carbon content. Detailed microstructural analyses of the deformed region beneath the tensile fracture surface showed that the cracks initiated at arrays of $\kappa$-carbides or $\kappa$-carbides formed interfaces between the band structures, which initiated cleavage fractures in the ferrite bands, while the bands populated with a number of $\kappa$-carbides did not play an important role in propagating the cracks. Thus, the minimization of interfacial $\kappa$-carbides or $\kappa$-carbide arrays by increasing the carbon content was essential for preventing cracking from occurring during cold rolling.

Optimization of Gear Webs for Rotorcraft Engine Reduction Gear Train (회전익기용 엔진 감속 기어열의 웹 형상 최적화)

  • Kim, Jaeseung;Kim, Suchul;Sohn, Jonghyeon;Moon, Sanggon;Lee, Geunho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.12
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    • pp.953-960
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    • 2020
  • This paper presents an optimization of gear web design used in a main gear train of an engine reduction gearbox for a rotorcraft. The optimization involves the minimization of a total weight, transmission error, misalignment, and face load distribution factor. In particular, three design variables such as a gear web thickness, location of rim-web connection, and location of shaft-web connection were set as design parameters. In the optimization process, web, rim and shaft of gears were converted from the 3D CAD geometry model to the finite element model, and then provided as input to the gear simulation program, MASTA. Lastly, NSGA-II optimization method was used to find the best combination of design parameters. As a result of the optimization, the total weight, transmission error, misalignment, face load distribution factor were all reduced, and the maximum stress was also shown to be a safe level, confirming that the overall gear performance was improved.

Radiation shielding optimization design research based on bare-bones particle swarm optimization algorithm

  • Jichong Lei;Chao Yang;Huajian Zhang;Chengwei Liu;Dapeng Yan;Guanfei Xiao;Zhen He;Zhenping Chen;Tao Yu
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2215-2221
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    • 2023
  • In order to further meet the requirements of weight, volume, and dose minimization for new nuclear energy devices, the bare-bones multi-objective particle swarm optimization algorithm is used to automatically and iteratively optimize the design parameters of radiation shielding system material, thickness, and structure. The radiation shielding optimization program based on the bare-bones particle swarm optimization algorithm is developed and coupled into the reactor radiation shielding multi-objective intelligent optimization platform, and the code is verified by using the Savannah benchmark model. The material type and thickness of Savannah model were optimized by using the BBMOPSO algorithm to call the dose calculation code, the integrated optimized data showed that the weight decreased by 78.77%, the volume decreased by 23.10% and the dose rate decreased by 72.41% compared with the initial solution. The results show that the method can get the best radiation shielding solution that meets a lot of different goals. This shows that the method is both effective and feasible, and it makes up for the lack of manual optimization.