• Title/Summary/Keyword: Wedge type Rail clamp

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Load analysis of Wedge type Rail Clamp (쐐기형 Rail Clamp의 하중분석)

  • Han, Geun-Jo;Ahn, Chan-Woo;Kim, Tae-Hyong;Shim, Jae-Joon;Han, Dong-Seop;Lee, Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1-6
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    • 2003
  • In this paper, we design a wedge type rail clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp. it is important to determine the angle of wedge and analyze a contact condition of roller and wedge so that we might develop a rail clamp with variable capacity. Therefore, this paper suggest a process to decide wedge angles within feasible range which could be obtained using load analysis and FEA of wedge type rail clamp.

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Study on the Wedge Angle of Wedge Type Rail Clamp for Container Crane (컨테이너 크레인용 쐐기형 레일 클램프의 쐐기각에 대한연구)

  • Han, Geun-Jo;Lee, Ho;Sim, Jae-Jun;Han, Dong-Sub;An, Chan-Woo;Jeon, Young-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.119-126
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    • 2004
  • In this paper, we design a wedge type rail clamp which can protect container crane from a sudden strong blast with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine the angle of wedge and analyze a contact condition of roller and wedge so that we might develop a wedge type rail clamp for parking devices of port cargo working system with variable capacity. Therefore, this paper suggests a process to decide wedge angles within feasible range which could be obtained using load analysis and FEA of wedge type rail clamp

Shape Design of the U-Type Wedge of the Rail Clamp for a Container Crane (컨테이너 크레인용 레일클램프의 U형 쐐기 형상설계)

  • Han, D.S.;Han, G.J.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.117-122
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    • 2009
  • The wedge type rail clamp compresses the rails with small clamping force at first, and with large clamping force when the wind speed increases because of the wedge working. If the supporter is not installed in the rail clamp with V-type wedge when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. But in the clamp with U-type wedge the supporter is not necessary because the tangential angle of the wedge increases as the sliding distance increases. The proper shape of U-type wedge is determined by the initial clamping force and the tangential angle of the wedge. Accordingly we, first carry out the finite element analysis in order to analyze the relation between the sliding distance and the wedge angle. Next we suggest the proper shape of U-type wedge as analyze the relation between the radius of curvature and the sliding distance.

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A Study on the Sliding Distance and the Proper Position of Supporter with respect to the Wedge Angle in the Wedge Type Rail Clamp

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.10a
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    • pp.115-120
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    • 2006
  • The rail clamp is the device to prevent the crane slips along rails from the wind blast as well as to locate a container crane in the set position in operating mode. In this study we conduct the research for the sliding distance of rail clamp and the proper position of supporter with respect to the wedge angle in the wedge type rail clamp. The sliding distance to display the clamping force of the jaw pad corresponding to the design wind speed criteria is determined by the total displacement of the rail clamp at the roller center and the wedge angle. And the supporter is the device to prevent the overload which is applied on each part of the rail clamp by wind speed increment, because a clamping force is generated by the sliding of the wedge due to the wind. Accordingly the position of the supporter to prevent the overload is determined by analyzing the forces applied to the rail clamp. In order to analyze the sliding distance and the proper position of supporter with respect to the wedge angle as the wind speed is 40m/s, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adopted as the design parameter.

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The Design of Supporter to Prevent Overclamping in Wedge Type Rail clamp (쐐기형 레일클램프의 과클램핑 방지를 위한 지지장치 설계)

  • 한근조;안찬우;전영환;심재준;한동섭;김병진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1446-1449
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    • 2003
  • In this study we analyze operation principle of wedge type rail clamp using in the harbor and when wind force applies to container crane, we calculate deformation in each part of rail clamp. As a result of calculation, we will design rail clamp supporter that forbid overload to be applied at rail clamp according to adjust climbing wedge distance of roller. It would be adapted various container capacity and wind velocity.

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Study for weight of wedge type rail clamp according to initial clamping force (레일클램프의 원활한 클램핑과 초기체결력 발휘를 위한 중추무게의 관계에 관한 연구)

  • Han, Geun-Jo;An, Chan-Woo;Kim, Tae-Hyung;Sim, Jae-Jun;Han, Dong-Sub;Lee, Ho;Jeon, Young-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1517-1520
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    • 2003
  • In this paper, we design a wedge type rail-clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine the weight for locker to descent smoothly with an initial clamping force of rail and pad. Therefor, this paper suggest a process to decide a wright within proper range which could be obtained using FEA of wedge type rail clamp.

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Determining the Position of Supporter to prevent a Overload applied to the Wedge Type Rail Clamp (과부화 방지를 위한 쐐기형 레일클램프의 지지대 위치 설정)

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.294-297
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    • 2006
  • The rail clamp is the device to prevent the crane slips along a rail from the wind blast as well as to locate a container crane in the set position during an operating mode. In this study we conduct the research for determining the proper position of supporter to prevent the overload applied to the rail clamp with respect to the wedge angle in the wedge type rail clamp. The friction force between the jaw pad and the rail to prevent that the crane slips along a rail, when the wind blows, is generated fly the rail-directional wind load. Accordingly the proper position of the supporter to prevent the overload is determined fly analyzing the forces applied to the rail clamp in the wedge working stage. In order to analyze the effect of the wedge angle on the position of supporter, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adapted as the design parameter, and the wind speed of 40m/s was adapted as the design wind speed criteria.

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The Effect of Clamping Angle of a Locker on the Clamping Force of the Wedge Type Rail Clamp (Locker 의 물림각이 쐐기형 레일클램프의 압착력에 미치는 영향 평가)

  • Han D.S.;Lee S.W.;Han G.J.;Ahn C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1042-1045
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    • 2005
  • The wedge type rail clamp has the operating mechanism: First, the jaw pad clamps a rail with small clamping force. Next as the wind speed increases, the clamping force of the Jaw pad Is Increased by the wedge. The initial clamping force of a jaw pad was determined by the clamping angle of a locker. In this study, we carried out the finite element analysis to evaluate the relationship between the clamping angle of a locker and the clamping force of a jaw pad with respect to the design wind speed, such as 2, 4, 6, 8, and 10m/s, we adopted the wedge type rail clamp fur 50tons class container crane with the wedge angle of $10^{\circ}$.

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Creative Design of the Wedge Type Rail Clamp to set the Initial Clamping Force (초기압착력 설정을 위한 쐐기형 레일클램프의 창의적 설계)

  • Han, Dong-Seop;Kim, Yong;Lee, Seong-Wook;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.58-64
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    • 2007
  • The clamping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the clamping angle of a locker was set up in the wedge type rail clamp for a container crane. In this time, if the resistance of wedge frame generates due to several factors, the clamping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail clamp in order to evaluate the effect of the resistance of wedge frame on the clamping force of the wedge type rail clamp.

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Relationship between the Initial Clamping Force and the Proper Position of Supporter in the Wedge Type Rail Clamp (쐐기형 레일클램프에서 초기압착력과 지지대의 적정위치사이의 관계)

  • Han, Dong-Seop;Lee, Seong-Wook;Han, Geun-Jo;Lee, Kwon-Soon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.1
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    • pp.357-362
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    • 2006
  • The wedge type rail clamp compresses with small clamping force at first, and with large clamping force when the wind speed increases because of the wedge working. At this time in order to display the wedge working, the rail clamp slips along a rail. If the supporter is not installed in the rail clamp when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. So the supporter has to be installed in the rail clamp. The proper position of this supporter is determined by the initial clamping force and the wege angle. Therefore in this study we adopted 5-kinds of wedge angle as the design parameters, and carried out the finite element analysis, in order to analyze the relationship between the initial clamping force and the proper position of supporter in the wedge type rail clamp.

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