• 제목/요약/키워드: Weathering steels

검색결과 10건 처리시간 0.025초

내후성강재의 화학성분 및 기계적성질에 관한 통계적 분석 (A Statistical Analysis on the Chemical Compositions & Mechanical Properties of Weathering Steels)

  • 경갑수;권순철
    • 한국강구조학회 논문집
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    • 제15권2호
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    • pp.147-157
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    • 2003
  • 최소유지관리의 LCC관점에서 강구조물에의 적용이 증가하고 있는 내후성강재를 대상으로 Mill Sheet를 수집하고 이를 통계적으로 분석하여 화학성분, 기계적성질, 용접성지수, Weathering Index 및 충격흡수에너지에 대해 정량적으로 조사하였다. 본 연구결과 국내에서 생산되고 있는 내후성강재의 화학성분, 기계적 성질 및 충격흡수에너지는 분산의 폭이 약간 크게 나타났으며 KS에서 규정하는 기준값을 충분히 만족하고 있는 것으로 나타났다. 또, 용접성지수 및 Weathering Index는 일본 도로교시방서 및 ASTM의 기준을 만족하고 있는 것으로부터 국내 내후성강재의 품질을 확인 할 수 있었다.

Initial Stage of Atmospheric Corrosion of Carbon and Weathering Steels in Thailand Climate

  • Nii, K.;Bhamornsut, C.;Chotimongkol, L.;Vutivat, E.;Nakkhuntod, R.;Jeenkhajohn, P.;Suphonlai, S.
    • Corrosion Science and Technology
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    • 제2권4호
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    • pp.183-188
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    • 2003
  • Corrosion of carbon and weathering steels were evaluated under 3 environmental exposures in Thailand (urban, rural and marine) for a year. The seasonal study was designed to determine different corrosion mechanisms by 6 months of dry season and 6 months of rainy season in a year. The sheltered exposure racks were used to determine the washing effect of min. At each site, climatic and pollutants analyses were carried out. The present study showed that the difference in corrosion rates of carbon and weathering steels was not so distinguished in both rural (AIT) and urban (TISTR) environments. The corrosion rate of weathering steel was somewhat lower than that of carbon steel and the decreasing tendency of corrosion rate with time was slightly higher for weathering steel than for carbon steel. In marine (Rayong) environment, the corrosion rate was higher and the effect of wet and dry seasons was observed. The corrosion rate in 6 dry months was higher for direct exposure than for sheltered exposure. However, in 6 rainy months. the corrosion rate of sheltered exposure was higher than that of direct exposure. In direct exposure for I year, that is, the first 6 dry months and the next 6 rainy months, the corrosion rate decreased with time. but in sheltered exposure, the corrosion rate did not decrease with time. instead, increased in the next 6 rainy months. This indicated that the protect ive layer formed in the first 6 dry months could be destroyed by high deposition of chloride to r sheltered exposure in the next 6 rainy months; whereas the rust layer for direct exposure could be kept sound due to washing effect in rainy season, even though the deposition rate of chloride was almost the same for direct and sheltered exposures. In marine environment, the weathering steel showed higher corrosion resistance than carbon steel but its corrosion rate was higher than those in other environments.

Design of Advanced Weathering Steel with High Corrosion Resistance for Structural Applications

  • Choi, B.K.;Jung, H.G.;Yoo, J.Y.;Kim, K.Y.
    • Corrosion Science and Technology
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    • 제4권4호
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    • pp.121-129
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    • 2005
  • Basic design concept of the future steel structure requires environmental compatibility and maintenance free capability to minimize economic burdens. Recent trends in alloy design for advanced weathering steel include addition of various alloying elements which can enhance formation of stable and protective rust layer even in polluted urban and/or high $Cl^{-}$ environment. The effects of Ca, Ni, W, and Mo addition on the corrosion property of Ca-modified weathering steel were evaluated through a series of electrochemical tests (pH measurement and electrochemical impedance spectroscopy: EIS) and structural analysis on rust layer formed on the steel surface. Ca-containing inclusions of Ca-Al-Mn-O-S compound are formed if the amount of Ca addition is over 25 ppm. Steels with higher Ca content results in higher pH value for condensed water film formed on the steel surface, however, addition of Ni, W, and Mo does not affect pH value of the thin water film. The steels containing a high amount of Ca, Ni, W and Mo showed a dense and compact rust layer with enhanced amount of ${\alpha}-FeOOH$. Addition of Ni, W and Mo in Ca-modified weathering steel shows anion-selectivity and contributes to lower the permeability of $Cl^{-}$ ions. Effect of each alloying element on the formation of protective rust layer will be discussed in detail with respect to corrosion resistance.

기호지방 건축용 내후성강 외장재의 다변량 해석을 통한 부식량 예측식 제안 (Proposed Prediction of Corrosion Loss for Weathering Steel Cladding in KIHO region using Multi-variable Analysis)

  • 정경수;이재승;정진안;이승은
    • 한국강구조학회 논문집
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    • 제20권5호
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    • pp.591-599
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    • 2008
  • 내후성강은 자연대기환경에 대하여 무도장 상태로 사용되고, 강재표면에 도막의 역할을 하는 밀실한 녹층은 자연환경에 의해 수년간 에 걸쳐 형성되며, 그 녹 층으로 강재의 부식 진행을 억제한다. 내후성강의 녹상태는 부식환경에 의존한다. 내후성강의 유지관리측면에서 녹상태가 어느정도 인가를 판단하는 것은 중요하다. 따라서, 국내에 있는 건축용 내후성 외장재의 외관조사결과를 바탕으로, 다변량해석에 의한 부식량(녹의 상태)과 외장재 주변환경과의 상관을 분석하고자 한다. 본 논문에서, 외장재의 지리적 데이터, 기상데이터를 이용한 다변량 분석이 수행되었고, 부식 량과 환경요인에 대한 예측식이 제안되었다. 부가적으로, 제안된 부식량 예측식을 이용하여 기호지역(서울, 경기 및 충청)에 적용한 건축용 내후성강 외장재의 부식량 추이를 평가하였다.

Atmospheric Corrosion Process for Weathering Steel

  • Nagano, Hiroo;Yamashita, Masato
    • Corrosion Science and Technology
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    • 제7권2호
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    • pp.119-124
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    • 2008
  • Steel is generally not corrosion resistant to water with formation of non protective rusts on its surface. Rusts are composed of iron oxides such as $Fe_3O_4$, $\alpha-$, $\beta-$, $\gamma-$and ${\delta}-FeOOH$. However, steel, particularly weathering steel containing small amounts of Cu, Ni and Cr etc., shows good corrosion resistance against rural, industrial or marine environment. Its corrosion rate is exceedingly small as compared with that of carbon steel. According to the exposure test results undertaken in outdoor environments, the atmospheric corrosion rate for weathering steel is only 1 mm for a century. Atmospheric corrosion for steels proceeds under alternate dry and wet conditions. Dry condition is encountered on steel surface on fine or cloudy days, and wet condition is on rainy or snowy days. The reason why weathering steel shows superior atmospheric corrosion resistance is due to formation of corrosion protective rusts on its surface under very thin water layer. The protective rusts are usually composed of two layer rusts; the upper layer is ${\gamma}-FeOOH$ termed as lepidocrocite, and inner layer is nano-particle ${\alpha}-FeOOH$ termed as goethite. This paper is aimed at elucidating the atmospheric corrosion mechanism for steel in comparison with corrosion in bulky water environment by use of empirical data.The summary is as follows: 1. No corrosion protective rusts are formed on steel in bulky water. 2. Atmospheric corrosion for steel is the corrosion under wetting and drying conditions. Corrosion and passivation occur alternately on steel surface. Steel, particularly weathering steel with small amounts of alloying elements such as Cu, Ni and Cr etc. enhances forming corrosion protective rusts by passivation.

Corrosion Prediction of Metallic Cultural Heritage Assets by EIS

  • Angelini, E.;Grassini, S.;Parvis, M.;Zucchi, F.
    • Corrosion Science and Technology
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    • 제18권4호
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    • pp.121-128
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    • 2019
  • Electrochemical Impedance Spectroscopy (EIS) was used to predict corrosion behaviour of metallic Cultural Heritage assets in two monitoring campaigns: 1) an iron bar chain exposed indoor from over 500 years in the Notre Dame Cathedral in Amiens (France); and 2) a large weathering steel sculpture exposed outdoor from tens of years in Ferrara (Italy). The EIS portable instrument employed was battery operated. In situ EIS measurements on the iron chain could be used to investigate the phenomena involved in the electrochemical interfaces among various corrosion products and assess and predict their corrosion behaviour in different areas of the Cathedral. Meanwhile, the sculpture of weathering steel, like most outdoor artefacts, showed rust layers of different chemical composition and colour depending on the orientation of metal plates. The EIS monitoring campaign was carried out on different areas of the artefact surface, allowing assessment of their protective effectiveness. Results of EIS measurements evidenced how employing a simple test that could be performed in situ without damaging the artefacts surface is possible to quickly gain knowledge of the conservation state of an artefact and highlight potential danger conditions.

무도장 내후성 강 교량의 밀폐형 박스거더 내부의 부식에 대한 고찰 (The study on corrosion of the inner area of closed box-girder for unpainted weathering steel bridges)

  • 마승환;노영태;장건익
    • 한국산학기술학회논문지
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    • 제16권4호
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    • pp.2391-2400
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    • 2015
  • 내후성 강재는 대기환경에서 내식성이 우수하여 강교량의 재료로 많이 사용되고 있다. 그러나 내후성 강은 해수와 가까운 지역, 음지 및 습도가 높은 환경에서는 안정된 녹층이 형성되지 않고, 일반녹이 발생하고 있다. 따라서 열악한 대기환경을 가지는 일본에서는 무도장으로 사용하지 않고, 녹안정화 처리를 하고 있는 상황이다. 그러나 국내에서 건설된 내후성 강은 대부분 무도장으로 건설되었고, 건습의 주기적인 반복이 일어나기 어려운 밀폐형 박스거더형으로 건설되었다. 특히, 한강수변위에 건설된 강교량의 경우, 수분의 증발, 온도차에 의한 결로 및 우수에 의한 체수 등으로 내후성강의 부동태 피막형성에 해로운 영향을 미치고 있다. 이에 따라, 본 연구에서는 상수도 보호구역에 무도장 내후성 강으로 건설된 교량의 밀폐형 박스거더 내부의 부식 특성을 분석하기 위하여, 육안에 의한 관찰, 셀로판 테이프 시험, 강재 두께 측정, 표면 부식 전위측정, 채취한 녹의 전자현미경 분석 및 X선 회절 분석을 실시하였다. 분석을 통하여, 밀폐형 박스거더 내부에서 불안정녹층이 관찰되었으며, 특히, 상부 및 하부 플랜지의 경우 우수에 의한 체수, 결로 및 제설제에 의한 영향 등으로 부식 정도가 심하게 관찰되었다.

Study on Atmospheric Corrosion for Two Different Marine Environments in India

  • Saha, Jayanta Kumar
    • Corrosion Science and Technology
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    • 제6권3호
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    • pp.120-127
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    • 2007
  • In any developing nation major investment goes for infrastructure and it is not exception in India. Good numbers of buildings, bridges, shopping malls, car parks etc. are coming up with steel for sustainable development. Thus protecting the structures from corrosion are the challenges faced by professionals for all types of steel structures. About 3% of GDP is accounted for loss due to corrosion. To combat this up to date corrosion map is called for as the country has wide variation of climatic zones with vastcoastline. Logically organic paint system can be prescribed based on the corrosion rate on bare steel with respect to environment. Present paper will emphasis on the study conducted on two types of structural steel coated with organic paint located in twomarine environment having been exposed for three years, Test coupons made from steels both bare and coated are deployed at two field stations having marine (Digha) and industrial marine (Channai) environments. Various tests like AC impedance DC corrosion, polarisation, salt spray test, $SO_2$ chamber and Raman spectroscopy were carried out both in laboratory on fresh as well as coupons collected from exposure sites. Rust formed on the bare and scribed coated coupons are investigated. It is found that normal marine environment at Digha exhibits higher corrosion rate than polluted marine environment in Channai. Rust analysis indicates formation of ${\propto}$-FeoOH protects or reduces corrosion rate at Channai and formation of non-protective ${\gamma}$-FeoOH increases corrosion rate at Digha. The slower corrosion rate in Channai than at Digha is attributed due to availability of $SO_2$, in the environment, which converts non‐protective rust ${\gamma}$-FeoOH to protective rust ${\propto}$-FeoOH. While comparing the damage on the coated panels it is found that low alloy structural steel provides less damage than plain carbon steel. From the experimentations a suitable paint system specification is drawn for identical environments for low medium and high durability.

안성 청룡사삼층석탑의 풍화훼손도 진단과 보존처리 (Deterioration Diagnosis and Conservation Treatment of the Three-storied Stone Pagoda in the Cheongryongsa Temple, Anseong, Korea)

  • 이선명;이명성;조영훈;이찬희;전성원;김주옥;김선덕
    • 자원환경지질
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    • 제40권5호
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    • pp.661-673
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    • 2007
  • 안성 청룡사삼층석탑의 구성암석은 대부분 편마상 복운모 화강암과 세립질 화강암으로 이루어져 있다. 이 석탑은 거의 전면에 걸쳐 나타나는 부재의 균열과 결실이 탑의 구조안정성을 위협한다. 또한 표면의 무기오염물과 다양한 서식형태를 갖는 생물침해는 석재표면의 손상을 가중시키고 있다. 따라서 이 연구에서는 석탑에 대한 종합적인 비파괴훼손도 진단을 수행하고 이를 근거로 풍화를 저감시키기 위해 최소한의 보존처리를 수행하였다. 보존처리에서는 석탑의 전면에 걸쳐 자생하는 지의류 및 생물오염물을 건식 및 습식 세정하였으며, 과거 이 석탑의 보수에 사용되었던 노화된 콘크리트를 제거하고 합성수지를 이용하여 복원하였다. 부재사이에 삽입된 부식된 철편은 티타늄 강철 합금으로 교체하였으며, 모든 공정이 완료된 후에 석질 강화처리를 실시하였다. 또한 석탑의 지반과 주위환경을 보강하고 정비하였으며 관람객에 의한 손상을 제어하기 위한 보호시설을 설치하였다.

강재마감별 부식개시 임계 비래염분량 및 부식속도 평가 (Effect of Coating Materials for Steel on the Threshold of Corrosive Amount of Airborne Chlorides and the Evaluation of Their Corrosion Speeds)

  • 조규환;임명현;박동천
    • 한국건축시공학회지
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    • 제15권2호
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    • pp.143-151
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    • 2015
  • 실환경에서는 비래염분 뿐만 아니라 자외선, 산성비, 산업공해 부유 물질 등의 여러 가지 복합 열화요소에 노출되어 있어 강재가 발청(發錆)하는 임계 비래염분량을 찾기에 어려움이 있다. 본 연구에서는 비래염분 시뮬레이터를 사용하여 인위적으로 비래염분 부착량을 조절하였으며 강재 마감별 5종을 대상으로 부식촉진 시험을 실시하였다. 그 결과 NC, UC, RLC-1, SS201에 각각 0.58~0.73, 7.89~8.46, 57.95~69.48, $80.73{\sim}89.35mg/dm^2$의 비래염분량을 부착시켰을 때 발청하는 것을 확인할 수 있었으며, 발청 후 부식속도는 각각 1.60, 0.36, 0.97, 0.17로 NC가 가장 빠른 부식속도를 가지는 것으로 평가 되었다.