• Title/Summary/Keyword: Wear particle

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A Study on Wear Problem of Cartesian Robot for Semiconductor Equipment (반도체 장비용 직교 로봇의 스틸 밴드 마모 문제 해결에 관한 연구)

  • Kim, Jong Gyun;Lee, Song Yeon;Huh, Yong Jeong
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.3
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    • pp.152-156
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    • 2021
  • Cartesian robot is used in semiconductor manufacturing. Friction between steel band and mover wears the steel band. The emission of wear particle from steel band contaminates semiconductor equipment. At the manufacturing site, the steel band is replaced periodically to minimize the generation of wear particle. But this is not a good way to minimize the generation of wear particle, because it is hard to specify the moment of replacement. We suggested the methodology to minimize the generation of wear particle using TRIZ technique. Also we made prototype robot which the solution is applied, and the performance of the solution was verified through experiments. As a result of verification, it was confirmed that the solution significantly reduced the generation of wear particle compared to the standard way.

Wear Behaviours of Dental Composite Resins Containing Prepolymerized Particle Fillers (1st Report) (有機複合필러를 包含하는 齒科用 콤포짓트 레진의 磨耗擧動(제1보))

  • 임정일;김교한;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.124-130
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    • 1998
  • The wear characteristics and wear mechanisms of dental composite resins were investigated. Composite resins such as Metalii, Silux Plus, Heliomolar and Palfique Estelite were selected as specimens and contents of filler in specimens in order to analyze the effect of Prepolymerized Particle Fillers in friction and wear characteristics. Ball on flat wear tester was used for a wear test. Friction and wear tests are carried out at room temperature. The friction coefficient of Metafil was quite high relatively, and the wear resistance of Silux Plus and Palfique Estelite was better than that of Metafil and Hellomolar at the same experimental condition. The main wear mechanism is plastic flow and abrasive wear by crack propagation.

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Contact Analysis between Rubber Seal, a Spherical Wear Particle and Steel Surface (시일과 스틸면 사이의 구형 마멸입자에 의한 접촉해석)

  • Park, Tae-Jo;Yoo, Jae-Chan;Jo, Hyeon-Dong
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.297-301
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    • 2008
  • In many dynamic seals such as lip seal and compression packings, it is well known that wear occur at the surface of heat treated steel shaft as results of the intervened wear particle. It is widely understood that the dominant wear mechanism related in sealing surfaces is abrasive wear. However, little analytical and experimental studies about this problems have been done until now. In this paper, a contact analysis is carried out using MARC to investigate the wear mechanism in contact seal applications considering elastomeric seal, a elastic perfect-plastic micro-spherical particle and steel surface. Deformed seal shapes, contact and von-Mises stress distributions for various particle sizes and interference are showed. The maximum von-Mises stress within steel shaft was exceeded its yield strength and plastic deformation occurred at steel surface. Therefore, the sealing surface can be also worn by sub-surface fatigue due to wear particles together with well known abrasion. The numerical methods and models used in this paper can be applied in design of dynamic sealing systems, and further intensive studies are required.

Fracture and Wear Behavior of Dental Composite Resins Containing Prepolymerized Particle Fillers (유기복합필러를 함유하는 차과용 컴퍼짓 레진의 파괴와 마멸거동)

  • Kim, Yeong-Bin;Kim, Gyo-Han;Kim, Seok-Sam;Im, Jeong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.464-471
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    • 2000
  • The fracture and wear behavior of dental composite resins containing prepolymerized particle fillers were investigated. Composite resins such as Metafil, Silux Plus, Heliomolar and Palfique Estelite were selected as specimens and contents of filler in specimens in order to evaluate the effect of prepolymerized particle fillers in fracture and wear characteristics. Ball on flat wear tester was used for the wear test at room temperature. The friction coefficient of Metafil was quite high relatively, and the wear resistances of Silux Plus and Palfique Estelite were better than those of Metafil and Heliomolar at the same experimental condition. It was found that the main wear mechanism was abrasive wear containing of plastic deformation of dental material.

Effect of Primary Si size and Residual Stress on the Wear Properties of B.390 Al Alloys (B.390 알루미늄 합금의 마모특성에 미치는 초정Si 입자크기와 잔류응력의 영향)

  • Kim, Heon-Joo;Kim, Sung-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.1
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    • pp.20-29
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    • 2006
  • Wear behaviour of B.390 aluminum alloy with different particle sizes of primary Si against a SM45C counterface was studied as a function of wear load and sliding velocity, using pin-on-disk apparatus under dry condition. The wear rate of specimen with fine primary Si particles showed increased wear resistance at high wear load, on the other side wear resistance of coarse primary Si particle size was improved at low wear load. As the compressive residual stress in the matrix increased remarkably by liquid nitrogen(LN) treatment, wear resistance of the LN treated specimen was more excellent than that of T6 treated specimen.

A Study on Solid Particle Erosion Wear Characteristics of High Cr White Iron Hardfacing by Response Surface Method (반응표면분석에 의한 고 Cr 철계 오버레이 용접부의 분체침식마모 특성의 연구)

  • 이형근
    • Journal of Welding and Joining
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    • v.20 no.4
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    • pp.551-556
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    • 2002
  • Solid particle erosion wear characteristics of high Cr white iron hardfacing were investigated using the erosion wear test method according with the ASTM G76-95. Wear experiments, where the blast angle, blast distance and blast pressure were selected as test variables, were planned and analyzed by response surface method (RSM to evaluate the wear loss statistically and quantitatively. The measured wear losses well coincided with the calculated ones by the experimental equation. The wear loss of high Cr cast iron hardfacing was increased with blasting pressure, but affected in a complicated way by the blasting angle and distance. Erosion wear of high Cr cast iron hardfacing could be well predicted by RSM analysis of wear variables.

Wear Behaviours of Dental Composite Resins Containing Prepolymerized Particle Fillers (1st Report) (유기복합필러를 포함하는 치과용 콤포짓트 레진의 마모거동(제1보))

  • 임정일;김교한;김석삼
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.212-217
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    • 1999
  • The wear characteristics and wear mechanisms of dental composite resins were investigated. Composite resins such as Metafil, Silux Plus, Heliomolar and Palfique Estelite were selected as specimens and contents of filler in specimens in order to evaluate the effect of Prepolymerized Particle Fillers in friction and wear characteristics. Ball on flat wear tester was used for the wear test at room temperature. The friction coefficient of Metafil was quite high relatively, and the wear resistances of Silux Plus and Palfique Estelite were better than that of Metafil and Heliomolar at the same experimental condition. It was found that The main wear mechanism is plastic flow and abrasive wear by failure of filler's bond to the matrix.

Friction and Wear Characteristics of Silica/Epoxy Composites for various Particle Size (입자지름의 변화에 따른 실리카 복합재료의 마찰 및 마모 특성)

  • Koh, Sung-Wi;Kim, Hyung-Jin;Kim, Kae-Dong;Kim, Chang-Soo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.141-144
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    • 2006
  • In this study, the friction and wear characteristics of pure epoxy and silica-filled epoxy resin composites with average silica particle diameter of $6-33{\mu}m$ were investigated at ambient temperature by pin-on-disc friction test. The cumulative wear volume, friction coefficient and wear rate of these materials against SiC abrasive paper were determined experimentally. The cumulative wear volume tended to increase nonlinearly with increase of sliding distance and depended on diameter of the silica particle for all these composites. The sliding wear tests of the materials demonstrated that the friction coefficient and the wear rate of silica filled epoxy composites were lower than those of the pure epoxy. silica filled epoxy.

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Analytical Method for Determination of the Content of Tire Wear Particle in Tire and Road Wear Particles

  • Son, Chae Eun;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.56 no.1
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    • pp.1-5
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    • 2021
  • Tire and road wear particles (TRWPs) were collected from road dust and thermogravimetric analysis (TGA) was performed to measure the content of tire wear particles (TWPs) in the TRWPs. The TGA thermograms of TRWPs showed two weight loss steps associated with polymer decomposition including weight loss after 480℃ which may be due to road wear particles. Different samples gave different TGA thermograms because the types and contents of the road wear particles attached to the TWPs should be different from each other, and each TWP might have different composition. The TGA results of the model asphalt pavement wear particles, with (volatile organics + polymers + carbon black) : ash = 33.5 : 66.5, was applied to the TRWP results, and the TWP contents of TRWPs were found to be 50-65%. The zinc oxide content in the rubber compound was negligible.

Characteristics in Size Distributions and Morphologies of Wear Particles Depending on Types of Abrasion Testers

  • Eunji Chae;Seong Ryong Yang;Sung-Seen Choi
    • Elastomers and Composites
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    • v.58 no.2
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    • pp.87-94
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    • 2023
  • Abrasion tests of an SBR compound were conducted using four different types of abrasion testers (cut and chip, Lambourn, DIN, and LAT100). The abrasion test results were analyzed in terms of size distributions and morphologies of the wear particles. Most wear particles were larger than 1000 ㎛. The wear particle size distributions tended to decrease as the particle size decreased. Except for the Lambourn abrasion test, the wear particles smaller than 212 ㎛ were rarely generated by the other three abrasion tests, implying that small wear particles were produced through friction by introducing talc powder. Shapes of the wear particles varied depending on the abrasion testers. The wear particles generated from the Lambourn abrasion tester had stick-like shapes. The cut and chip abrasion test showed a clear abrasion pattern, but the DIN abrasion test did not show any specific abrasion pattern. The Lambourn and LAT100 abrasion tests showed irregular abrasion patterns.