• Title/Summary/Keyword: Wear of Ceramic

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Wear Characteristics on Friction Velosity and Force of Plasma Sprayed Ceramic Coating Layer (마찰속도와 마찰력의 변화에 따른 세라믹 용사 코팅재의 마모특성)

  • Kim, G.S.;Kim, S.I.
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.56-61
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    • 2002
  • This study is to investigate the wear behaviors of thermally sprayed ceramic coating by a pin-on-disk wear testing machine. The test specimens were plasma sprayed TiO2 coating material on carbon steel substrate(S45C) with Ni-4.5%Al alloy bond coating. Wear characteristics, friction coefficient and wear rates, were conducted at the three kinds of loads and velosities. Wear environments were dry and lubrication friction. The friction coefficients of TiO2 coating specimen in dry friction were almost same according to increase the friction velocity. The wear rate increased when the friction force is high. In lubrication friction, the wear hardly occured and friction coefficient was about 0.1. The adhesiveness of TiO2 in lubrication friction is larger than that in dry one.

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Bending strength and wear characteristics of Si3N4 composites containing additives SiO2 and TiO2

  • Seok-Hwan Ahn;Ki Woo Nam
    • Journal of Ceramic Processing Research
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    • v.22 no.1
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    • pp.54-60
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    • 2021
  • Cracking in ceramics poses a serious threat to the safety of components. In the study of crack healing, SiO2 was the healingmaterial. In this study, TiO2 was added to improve the strength of ceramics, and SiO2 was added or coated to heal cracking. These show effectiveness by heat treatment. The bending strength increased by adding TiO2 and SiO2, and the frictioncoefficient and wear loss were smaller than that of the non-addition.

On the Wear Properties of the Alumina Short Fiber and Particle Reinforced Aluminium Bronze Alloy Composite (알루미나 단섬유 및 입자강화 알루미늄 청동기지 복합재의 마모특성)

  • 이상로;허무영
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.39-46
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    • 1994
  • In order to investigate the effect of the ceramic reinforcements on the wear properties of aluminum bronze composites, Cu-8wt%Al aluminum bronze alloys reinforced with the Saffil alumina short fiber were produced by the powder metallurgical method and tested by a pin-ondisc wear testing machine. The wear surfaces of the pin specimens and discs, wear debris, and the cross sections of the wear specimens were observed by SEM. The wear mechanism according to various wear conditions and the change of microstructure in the composites were also discussed. In the results, the reinforcement of the composites with alumina short fiber was very effective at the higher applied load over 10N. The material transportation to the counter disc was observed in the alloy specimens without reinforcements. However, the composites reinforced with ceramic particles and fibers showed the resistance against the material transportation.

Tribological Behavior of Silicon Carbide Ceramics - A Review

  • Sharma, Sandan Kumar;Kumar, B. Venkata Manoj;Kim, Young-Wook
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.581-596
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    • 2016
  • A comprehensive review on sliding and solid particle erosion wear characteristics of silicon carbide (SiC) ceramics and SiC composites is provided. Sliding or erosion wear behavior of ceramics is dependent on various material characteristics as well as test parameters. Effects of microstructural and mechanical properties of SiC ceramics are particularly focused to understand tribological performance of SiC ceramics. Results obtained between varieties of pairs of SiC ceramics indicate complexity in understanding dominant mechanisms of material removal. Wear mechanisms during sliding are mainly divided in two groups as mechanical and tribochemical. In solid particle erosion conditions, wear mechanisms of SiC ceramics are explained by elastic-plastic deformation controlled micro-fracture on the surface followed by radial-lateral crack propagation beneath the plastic zone.

A Study on the Allowable Stress of TiN Coating During Repeated Sliding Condition by In-situ System (미끄럼반복마찰의 직접관찰에 의한 TiN피막의 허용응력에 관한 연구)

  • Moon, Bong-Ho
    • Tribology and Lubricants
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    • v.27 no.3
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    • pp.147-155
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    • 2011
  • The ceramic coatings are excellent materials of cutting tools and sliding parts. To evaluate the wear characteristics of very thin ceramic coated layer, it is very important to investigate its wear process microscopically. An effective method for investigating the wear of a thin layer is the observation of wear process in microscopic detail using in-situ system. In this study, using the SEM Tribosystem as in-situ system, the microscopic wear mode of TiN coatings was investigated in repeated sliding. As results, four modes were observed for TiN coatings: Ploughing, powder formation, flake formation and coating delimitation. The observation of the microscopic wear by in-situ system can clarify the allowable stress of TiN coating.

Evaluation of Tribological Properties on Piston Ring/Liner Using Accelerative Wear Test (가속마모시험에 의한 피스톤 링/라이너의 마찰마모특성 평가)

  • Song Keunchul;Kim Kyungwoon;Shim Dongseob
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.75-78
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    • 2004
  • Engine power cylinder parts are faced with more severe wear and friction environment. For instance, emission gas recirculation (EGR), one of the most valid technologies related to emission legislation, is known to accelerate wear of piston ring and cylinder liner. Therefore, advanced materials and surface treatments have been developed and adopted successively so that a need exists for an accurate and repeatable friction and wear bench test for various combination of piston ring and cylinder liner that more closely relates to engine test result. This paper introduces accelerative bench wear test method for piston ring and cylinder liner, presents the experimental result of friction and wear properties of piston ring surface treatments that noticed in substitution for hard chrome plating.

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Tribological Characteristics of Sliding Contact between Deferent Combinations of Ceramics (미끄럼 접촉시 이종세라믹 간의 트라이볼로지적 특성)

  • Kim Bupmin;Kim Seock-sam;Shin Dongwoo;Yoon Sang-bo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.296-300
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    • 2004
  • Currently. the study on structural ceramic helps to suggest the precise data of friction and wear in accordance with the various conditions in operations. Also, the study helps to predict effective operating conditions by monitoring the occurrence of wear transition. The studies in the Past were mainly concentrated in using identical materials. However, it is highly likely to have unqualified data from the differences of mechanical and chemical properties between ceramic materials. Thus, in this study, through conducting the ball-on-disk type wear testing, the different ceramic materials has been used to consider tribological characteristics between different ceramic materials. We conducted the wear test by using three kinds of specimen which are zirconia, alumina and silicon carbide against zirconia. We have changed the sliding velocity and the loading conditions in this test and found out that there is row friction coefficient and wear rate in the combination of zirconia and silicon carbide.

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Tribological Behaviors of Chromium Carbide Coatings by HVOF Thermal Spraying (HVOF 열용사에 의한 크롬 카바이드 코팅의 마모.마찰거동)

  • 김장엽;임대순;이상로;변응선;이구현
    • Journal of the Korean Ceramic Society
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    • v.32 no.11
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    • pp.1315-1321
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    • 1995
  • The optimal coating condition for chrominum carbide coating was selected by Taguchi method. The wear tests with coated specimens by HVOF method were performed in the temperature to 80$0^{\circ}C$. Applied normal loads were selected to be from 8N to 30N. The worn surfaces and subsurfaces were characterized by XRD, EPMA, AES and SEM. The wear track increased with increasing applied normal load, and in terms of the temperature range from 400 to $600^{\circ}C$, below that range, the wear track increased, and above that temperature ragne, the wear track decreased. The degree of oxidation caused by the test temperature and the frictional heating was responsible to the unique high temperature wear behavior chromium carbide coatings.

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A Study on the Influence of Ceramic Coating on Characteristics of Friction and Abrasion of Aluminum Alloy(7075 T6) Used in Mechanical Casting (세라믹 코팅이 기계 주조용 알루미늄합금(7075 T6)의 마찰ㆍ마모특성에 미치는 영향에 관한 연구)

  • Lyu, Sung-Ki;Jung, Kwang-Jo;Lu, Long
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.14-21
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    • 2003
  • This study deals with the influence of ceramic coating on characteristics of friction and abrasion of aluminum allot(7075 T6) used in mechanical casting. In this research, frictional wear characteristic of ceramic coating materials such as $A1_2O_3$, $Si_3N_4$, SiC was investigated using aluminum alloy(7075 T6) and stainless 403 cast iron under room temperature and normal air pressure. The coating layer was observed using SEM. The conclusions are as follows: 1) Friction coefficients of $A1_2O_3$, SiC and $Si_3N_4$ are obtained 0.63 0.56 and 0.54 respectively. 2) Abrasion resistance of stainless 403 cast iron with $Si_3N_4$ is the best among the ceramic coating materials. 3) Abrasion mechanism of aluminum alloy(7075 T6) coaled with ceramic material and stainless 403 cast iron is caused by brittle fracture. 4) Coating the ceramic material on the aluminum alloy(7075 T6) can effectively increase the antiwear, impact properties, and corrosion resistance.