• Title/Summary/Keyword: Wear debris

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Friction and Wear of Nitrogen Incorporated Diamond-like Carbon Films Under a Vacuum

  • Yoon, Eui-Sung;Kong, Hosung;Lee, Kwang-Ryeol;Oh, Jae-Eung
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.59-65
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    • 1995
  • Tribological behaviors of nitrogen incorporated amorphous diamond-like carbon films were experimentally measured under a vacuum ($3 \times 10^{-5}$ Torr) using a ball (AISI 52100 steel)-on-disk wear-rig. Nitrogen incorporated DLC films were deposited by r.f. plasma assisted chemical vapor deposition method. Mixtures of benzene and ammonia or nitrogen gases were used as the reaction gases for the r.f. PACVD, and Si (100) wafer was used as the substrate. In the tribo-test, effects of DLC film thickness and normal load in friction were measured and discussed. Results showed that friction of nitrogen incorporated DLC films from a mixture gas of benzene and ammonia was lower than that of 100% benzene, specially in the measurement of minimum coefficient of friction. Differences in frictional characteristics of nitrogen incorporated DLC films were explained with the changes in chemical structures of the films. Result also showed that friction of DLC films increased with the sliding contact cycle, which remarkably accompanied with roll-shaped wear debris. Mechanisms and roles of the polymer-like wear debris were presented and discussed.

A Study on Synthesis and Wear Characteristics of Metal Dithiophosphates (Metal Dithiophosphates의 합성과 마찰 마모 특성에 관한 연구)

  • 김종호;강석춘;정근우;조원오;한두희;박미선
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.68-75
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    • 1990
  • The metal-dithiophosphates as lubricant additives for reducing friction and wear, increasing load-carrying capacity and a antioxidant are very important as new additives developed in these day. The synthetic results of Metal-DTPs were described. The wear test was conducted with 4-Ball machine and wear debris were analyzed by ferrography. The tribological performances of Metal-DTPs were compared with Zn-DTP.

A Study on the Wear Testing of Silding Members of Hydraulic Rotary Actuator (유압피스톤 모터용 습동부재의 마모실험에 관한 연구)

  • 김광영;함영복;이태서
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.608-613
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    • 1997
  • This study discusses the developmentof hydraulic rotary actuator design technology for industriol machinery and earthmoving equipment. The lubrication and wear analysis of sliding components of the machinery are very important parameters to sterngth the design technique. The analysis and were test are performed for the selected materials of the above mentioned coupled sliding members using the experimental results. One can selsct the better combination of sliding components.

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The Relationship between a Wear Depth :and a Decrease of the Contacting Force in the Nuclear Fuel Fretting (핵연료봉 프레팅마멸에서 마멸깊이와 접촉하중 감소사이의 관계)

  • Lee Young-Ho;Kim Hyung-Kyu
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.8-13
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    • 2006
  • Sliding wear tests have been performed to evaluate the effect of normal load decrease on the wear depth of nuclear fuel rods in room temperature air. The objectives of this study are to quantitatively evaluate the supporting ability of spacer grid springs, to estimate the wear depth by using the contacting force decrease and to compare the wear behavior with increasing test cycles (up to $10^7$) at each spring condition. The result showed that the contacting load decrease depends on the spring shape and the applied slip amplitude. The estimated wear depth is smaller when compared with measured wear depth. Based on the test results, the wear mechanism, the role of wear debris layer and the spring shape effect were discussed.

Tribological characteristics of WC/C multilayer films with various environments (WC/C 박막 코팅의 환경변화에 따른 트라이볼로지적 특성)

  • 이은성;김석삼;김종국
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.78-87
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    • 2001
  • The friction and wear behaviors of WC/C multilayer coating were investigated by using a pin on disk type tester. The experiment was conducted by using silicon nitride (S $i_{3}$ $N_{4}$) as a pin material and WC/C multilayer coating on bearing steel (STB2) as a disk material, under various environments that are atmospheric conditions of high vacuum( 1,3$\times$10$^{-4}$ Pa), medium vacuum( 1.3$\times$10$^{-l}$Pa). ambient air( 10$^{5}$ pa)(3 types) and relative humidity(2~98%) conditions. The results showed that WC/C coating fracture was suddenly increased with increasing degree of vacuum, because of high adhesion. So, WC/C coating could not be displayed their ability as solid lubricant. WC/C coating could be displayed better abilitv as solid lubricant with increasing relative humidity. because of oxide film, size and shape of wear debris. The friction coefficient and specific wear rate became better about RH 50%.%.

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A Study on the Wear Characteristics and the Mechanism of KP-4M Steel for Plastic Molding (플라스틱성형용 KP-4M강의 마멸특성 및 이의 기구에 관한 연구)

  • 박흥식;전태옥;김동호
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.22-28
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    • 1996
  • This study was undertaken to investigate the dry wear characteristics and mechanism of KP-4M steel for plastic molding against SKD 61 hardened by heat treatment. The wear test was carried out under different conditions such as sliding speed, contact pressure, sliding distance, with frictional tester of pin on disc type. The wear loss on variation of sliding speed was little in lower speed range below 0.5 m/sec and in higher speed range above 1.5 m/sec,'but wear loss was high in intermediate speed range. The critical sliding speed, which showed the maximum value of specific wear rate, became lower with increased contact pressure. Increasing the contact pressure, the critical sliding distance Lcr which the wear mechanism changes from severe wear to mild wear was increased due to the decrease of oxidation reaction velocity. Through this study we suggested a model of generation and elimination process of wear debris of KP-4M steel for plastic molding.

A Study on Synthesis and Wear Characteristics of Mo-DTP as Lubricant Additive (윤활유 첨가제로써 Mo-DTP의 합성과 마찰마모특성에 관한 연구)

  • 김종호;강석춘;정근우;조원오;한두희
    • Tribology and Lubricants
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    • v.5 no.1
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    • pp.57-63
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    • 1989
  • The soluble Mo-DTP compounds as lubricant additives for reducing friction and wear, increasing loadcarrying capacity, and as antioxidants is very important as a new additive developed in these day. The method of the compounds are described and the composition is analyzed with $^{31}$P NMR spectrometer. The wear test is conducted with 4-ball machine and the debris are analyzed by ferrography. Also the tribological performance of Mo-DTP compounds are compared with Moly Van L and Zn-DTP.

On the Wear Properties of the Alumina Short Fiber and Particle Reinforced Aluminium Bronze Alloy Composite (알루미나 단섬유 및 입자강화 알루미늄 청동기지 복합재의 마모특성)

  • 이상로;허무영
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.39-46
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    • 1994
  • In order to investigate the effect of the ceramic reinforcements on the wear properties of aluminum bronze composites, Cu-8wt%Al aluminum bronze alloys reinforced with the Saffil alumina short fiber were produced by the powder metallurgical method and tested by a pin-ondisc wear testing machine. The wear surfaces of the pin specimens and discs, wear debris, and the cross sections of the wear specimens were observed by SEM. The wear mechanism according to various wear conditions and the change of microstructure in the composites were also discussed. In the results, the reinforcement of the composites with alumina short fiber was very effective at the higher applied load over 10N. The material transportation to the counter disc was observed in the alloy specimens without reinforcements. However, the composites reinforced with ceramic particles and fibers showed the resistance against the material transportation.

A Comparison of Fretting Wear Characteristics of Zircaloy-4 Tube in Light Water and in Air (경수 및 공기중에서의 지르칼로이-4 튜브의 프레팅 마멸특성 비교)

  • 조광희;김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.303-309
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    • 1999
  • The fretting wear behaviour of Zircaloy-4 tube used as the fuel rod cladding in PWR nuclear power plants has been investigated at the different test environment, in light water and in air as a function of slip amplitude, normal load, test duration and frequency. Zircaloy-4 tubes were used for both of oscillating and stationary specimens. A fretting wear tester was designed to be suitable for this fretting test. The wear volume and specific wear rate of Zircaloy-4 tube in water were greater than those in air under various slip amplitude. It was found that delaminate debris and surface cracks were observed at low slip amplitude and high load in water Experimental results showed that the light water accelerated the wear of Zircaloy-4 tube at low slip amplitude in fretting.

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A Study on the Friction and Wear Characteristics of $Al_2O_3-TiC$ ($Al_2O_3-TiC$의 마찰 및 마모특성에 관한 연구)

  • 조구환;이기현;김경웅
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.20-25
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    • 1992
  • Friction and wear behavior of hot isostatic pressed $Al_2O_3-TiC$ was experimentally examined. Pin-on-disk type friction and wear apparatus was designed and manufactured for the experiment. The experiments were conducted under unlubricated sliding motion in both low and high humidity for three kinds of sliding speed. $Al_2O_3-TiC$ and bearing steel were used as counterface materials. Friction coefficient, wear rate, and surface roughness were measured. Wear surface and wear debris were observed through optical microscope and SEM and analyzed by EDAX. The results showed that the counterface materials, the sliding speed, and the moisture at the sliding surface have significant influence on the friction coefficient and wear rate of $Al_2O_3-TiC$.