• Title/Summary/Keyword: Wear damage

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Reliability Estimation of End Beam for Uncorved Freight Car using Damage Summation Method (신뢰성 분석을 이용한 무개화차용 엔드빔의 피로수명 평가와 계획예방정비)

  • Lee, Kyoung-Young;Jeong, Joo-Heon;Baek, Seok-Heum;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.394-399
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    • 2004
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It don't adapt corrective maintenance which repairs a poor pan after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam for uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

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An Experimental Study of Valve Seat Material Galling Characteristics in Waterworks

  • Park, Sung-Jun;Kim, Young-Tae;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.46-51
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    • 2007
  • Environmental contamination creates shortages of potable water. In such situations, the leakage of water due to breakage or aging of rubber valve seats is a serious problem. Rubber is apt to break when it is placed between two materials that contact each other. One way to avoid water leakage due to rubber damage and breakdown is to replace the rubber with metal, which is currently taking place in water distribution systems. In tribology, a severe form of wear is characterized by local macroscopic material transfer or removal, or by problems with sliding protrusions when two solid surfaces experience relative sliding under load. One of the major problems when metal slides is the occurrence of galling. Experimentally, various conditions influence incipient galling, such as hardness, surface roughness, temperature, load, velocity, and the external environment. This study sought to verify the galling tendencies of metal according to its hardness, surface roughness, load, and sliding velocity, and determine the quantitative effect of each factor on the galling tendencies.

A Development of the Fault Detection System of Wire Rope using Magnetic Flux Leakage Inspection Method and Noise Filter (누설자속 탐상법 및 노이즈 필터를 이용한 와이어로프의 결함진단시스템 개발)

  • Lee, Young Jin;A, Mi Na;Lee, Kwon Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.3
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    • pp.418-424
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    • 2014
  • A large number of wire rope has been used in various industries such as cranes and elevators. When wire used for a long time, wire defects occur such as disconnection and wear. It leads to an accident and damage to life and property. To prevent this accident, we proposed a wire rope fault detection system in this paper. We constructed the whole system choosing the leakage fault detection method using hall sensors and the method is simple and easy maintenance characteristics. Fault diagnosis and analysis were available through analog filter and amplification process. The amplified signal is transmitted to the computer through the data acquisition system. This signal could be obtained improved results through the digital filter process.

Study on the Fluid Film Thickness and Pressure of Elliptical Elastohydrodynamic Lubrication with Spin Effect for the Power Transmitting Contact in the Continuously Variable Transmission (무단 변속기의 동력전달 접촉에서 회전운동을 고려한 타원형상의 점접촉 탄성유체윤활연구)

  • Jang, Si-Youl
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.272-277
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    • 2005
  • Continuously variable transmission (CVT) of toroidal type has a elliptical shape of contact zone under the elastohydrodynamic lubrication (EHL) condition, where the power is transmitted only by shearing the lubricant. Due to the small contact area of elliptical shape, the traction of the shear behaviors of lubricant over the contact zone is under extremely high contact pressure over 1.0GPa. During the power transmission by shearing the fluid, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spin. Among the movements, the spin effect that is the most undesirable contact behavior in transmitting the power frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of EHL with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

Optimal Control System of Traverse Grinding (트래버스 연삭의 최적 제어시스템)

  • Choi, Jeongju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5704-5708
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    • 2012
  • In this paper, the algorithm to determine the optimal condition of traverse grinding is proposed by using differential evolution algorithm(DEA). The cost function to determine the optimal grinding condition is designed with considering process cost, production rate, surface roughness. Also, the constraint conditions for grinding such as thermal damage effect, machine tool stiffness, wear parameter of grinding wheel, surface roughness are considered. The algorithm is implemented with LabView software which is widely used at the industrial field. The performance of proposed algorithm is verified by comparing with the result of genetic algorithm(GA) through computer simulation.

The Durability of Ships Considering Fatigue Cracking

  • Liu, Donald;Thayamballi, Anil
    • Journal of Ship and Ocean Technology
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    • v.1 no.1
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    • pp.57-72
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    • 1997
  • The larger trends related to cracking in ocean going vessels (primarily tankers and bulk carriers) are reviewed on the basis of available data. The typical interrelated causes of such cracking are: high local stresses, extensive use of higher strength steels, inadequate treatment of dynamic loads, adverse operational factors (harsh weather, improper vessel handling), and controllable structural degradation (corrosion, wear, stevedore damage). Three consequences of cracking are then discussed: structural failure, pollution, and increased maintenance. The first two, while rare, are potentially of high consequence including loss of life. The types of solutions that can be employed to improve the durability of ships in the face of fatigue cracking are then presented. For existing vessels, these solutions range from repairs based on structural analysis or service experience, control of corrosion, and enhanced surveys. For new vessels, the use of advanced design procedures that specifically address dynamic loads and fatigue cracking is necessary. As the preferred solution to the problem of cracking in ships, this paper advocates prevention by explicit design by first principles.

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Machining Characteristics of Ni-based Heat Resisting Alloy (니켈기 초내열합금의 절삭성에 관한 연구)

  • 강신호;김대은
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.27-35
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    • 1998
  • Ni-based heat resisting alloys are commonly used for high temperature applications such as in aircraft engines and gas turbines. In this work, the machinability of Nimonic 263 alloy is investigated with respect to optimum tool type and cutting conditions for both continuous and discontinuous machining as well as weld region. Among the five types of tools tested, K25 tool experienced the least of damage in machining the weld region. Furthermore, despite their superior high temperature hardness, Si-Al-O-N and CBN tools peformed poorly in machining Nimonic 263.

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AAR's R&D Status on An Automated Measurement System for Wheel/Rail Contact Condition Inspection (미국철도협회의 차륜/레일 접촉상태 차상 자동검측 기술 개발 현황)

  • Chung, Heung-Chai
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.115-118
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    • 2007
  • The geometry of wheel and rail profiles is the primary contributor to wheel and rail interaction. These profiles interact to influence truck steering, vehicle lateral stability, wheel/rail wear and surface damage. Maintaining good control of the profiles is one of the keys to ensuring preferred wheel and rail interaction. Transportation Technology Center, Inc., Pueblo, Colorado, is developing an automated measurement system for wheel/rail contact condition inspections supported by AAR(Association of American Railroads). The system uses a modified version of $WRTOL^{TM}$ (Wheel/Rail Tolerances)--software that performs extensive analysis of wheel and rail contact conditions

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Development of the Repair Mortar using Coarse Powder of Coal Ash (석탄회 조분을 유효이용한 보수 모르터의 개발)

  • 전진환;조정기;시기영장;립정호;화미광희
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.1017-1022
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    • 2003
  • The hydraulic structures such as aqueduct tunnels and the drainage canal of the hydroelectric power plant in Japan are almost old. Therefore, the concrete surface of the aqueduct tunnel has received damage by wear-out and the crack, etc. This study was to develop repair mortar mixed a coal ash coarse powder by using two kinds of high early strength cements. As a result, the repair mortar was obtained by substituting the EF cement (maid in Japan) and the MT cement (maid in South Korea) at a rate of 60:40, and substituting the coal ash 30% and the mixing rate 35% of the artificial aggregate for natural fine aggregate.

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Study on the Elliptical Elastohydrodynamic Lubrication in the Toroidal Continuously Variable Transmission (가변 동력전달 장치에서의 타원 형상 점접촉 탄성유체윤활 연구)

  • 장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.310-315
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    • 2001
  • The most general feature of contact zone among the mechanical components is elliptical circle. In particular, continuously variable transmission (CVT) of toroidal type has elliptical shape of contact zone under the elastohydrodynamic lubrication condition, where the power is transmitted by the shearing the efluid. Due to the traction of the shear behaviors of lubricant over the small elliptical contact zone, high power of torque is transmitted. During the power transmission, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spinning. The spinning effect that is not common contact behavior in tribological components frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of elastohydrodynamic lubrication with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

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