• Title/Summary/Keyword: Wear conditions

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Behavior of Reciprocating Dry Sliding Wear of Plastics Against Steel (플라스틱재료의 왕복동 마찰마멸거동)

  • 김충현;안효석;정태형
    • Tribology and Lubricants
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    • v.16 no.1
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    • pp.1-8
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    • 2000
  • Friction and wear tests have been performed on nylon, acetal resin, and PTFE (polytetrafluoroethylene), in reciprocating dry sliding conditions against steel discs. According to the results, acetal resin showed the lowest wear rates and PTFE exhibited the lowest friction coefficient. The prominent wear mechanisms found were adhesion and abrasion.

Wear Characteristics of Plastic Pinion Against Steel Gear (플라스틱기어의 마멸특성에 관한 고찰)

  • 김충현;김영민;안효석;정태형
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.324-331
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    • 2000
  • Wear characteristics of Plastic and Nylon pinions against steel gear were studied to gain a better understanding of their tribological behaviors. Wear tests were conducted with power circulating gear test rig under dry contact conditions. Specific wear rates were measured as a function of applied load and the number of revolution. The worn teeth surfaces were examined with a profile projector and a camera. Nylon pinion showed lower specific wear rates than acetal pinion, but suffered teeth breakage under high load per unit tooth width. The dominant wear mechanisms found were adhesion and abrasion.

Wear Behaviors of ${Si_3}{N_4}$ under Various Sliding Conditions (미끄럼 환경의 변화에 따른 ${Si_3}{N_4}$의 마멸거동)

  • Lee, Yeong-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1753-1761
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    • 1996
  • The wear behaviors of ${Si_3}{N_4}$ under the different sliding conditions were investigated. The cylinder-on-disc wear tester was used. Using the servo-metor, the sliding speed did ot alternate due to the frictional forces. Threekinds of loads and speeds were selected to watch the variation of the wear rates and the frictional forces. Also three kinds of sliding condition under a constant speed were used to see the effects of the oxidationand the abrasion. The contact pressure was more effective than the repeated cycle on the wear behavior of ${Si_3}{N_4}$. With the low loads, the effect of the asperity-failure was more dominant than that of oxidation and abrasion. As increasing the load, the effects of oxidation and abrasion were increased, but the asperity-failure effects were decreased. The wear particles destroyed the ozide layers formed on sliding surfaces. The wear rate could be decreased due to delaying the oxidation. The frictional power and the wear weight per time were usefuel to see the transition of wear.

Effect of Cryogenic Treatment on Wear Resistance of STD 11 Steel (STD 11강 마모특성에 미치는 서브제로처리의 영향)

  • Hong, Young Hwan;Song, Keun
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.3
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    • pp.134-140
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    • 2003
  • Effects of cryogenic treatment and tempering temperature on the amount of retained austenite, hardness and wear properties has been investigated using alloy tool steel, STD 11. Cryogenic treatments were performed at the temperatures of $-100^{\circ}C$, $-150^{\circ}C$ and $-196^{\circ}C$, and tempering were performed at $200^{\circ}C$ and $530^{\circ}C$. It was shown that lower hardness value was obtained on high temperature ($530^{\circ}C$) tempering even after cryogenic treatment. And retained austenite was not entirely transformed to martensite after cryogenic treatment even at $-196^{\circ}C$, which was not consistent with the belief that $-80^{\circ}C$ was sufficient to entirely transform any austenite retained in the quenched microstructure. Austenite retained in cryogenic treated condition was completely transformed to martensite only after tempering at $530^{\circ}C$. As far as wear test conditions in this investigation, it was found that cryogenic treatments improved the sliding wear resistance, but improvement of wear resistance was not directly related with retained austenite contents. And it was found that predominent wear mechanisms of STD 11 steel were oxidation wear and adhesive wear In sliding wear conditions.

Quantitative Analysis of Wear Debris for Surface Modification Layer by Ferrography (Ferrography에 의한 표면개질층의 마모분 정량분석)

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.265-271
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    • 1999
  • Wherever there are rotating equipment and contact between surface, there is wear and the generation of wear particles. The particles contained in the lubricating oil carry detailed and important information about the condition monitoring of the machine. This information may be deduced from particle shape, composition, size distribution, and concentration. Therefore, This paper was undertaken to Ferrography system of wear debris generated from lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of Pin and V-Block type by Ti(C, N) coated. It was shown from the test results that wear particle concentration (WPC) and wear severity Index( $I_{S}$), size distribution in normal and abnormal wear have come out all the higher value by increases sliding friction time. Wear shape is observed on the Ferrogram it was discovered a thin leaf wear debris as well as ball and plate type wear particles. This kind of large wear shape have an important effect not only metals damage, but also seizure phenomenon.

The Effects of Sliding Speed and Load on Tribological Behavior of Ceramics in Line-contact Sliding (선접촉시 세라믹의 마찰 및 마멸 특성에 미치는 속도와 하중의 영향)

  • 김영호;이영제
    • Tribology and Lubricants
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    • v.11 no.4
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    • pp.35-44
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    • 1995
  • Within the practical ranges of speed and load, the formation of transfer films and the consequent effects on the friction and wear behavior of ceramic materials during repeated pass sliding contact were studied. These tests were done using $Al_{2}O_{3}$, SiC and $Si_{3}N_{4}$ with the cylinder-on-flat test configuration. The three pairings behaved differently, even if some wear mechanisms were common to the three systems. The $Al_{2}O_{3}$ pair showed the least wear in overall conditions, followed by the $Si_{3}N_{4}$ pair in harder sliding conditions. The wear of SiC was very high at severe loading. In case of $AL_{2}O_{3}$ and $Si_{3}N_{4}$, the transfer film, whenever formed, is strongly attached, enough to resist being wiped off by the slider. As a consequence, the formation of this f'fim leads to a decrease in the wear rate because of the protecting role of the film. The presence of the film at the contact interface also results in high friction. Also, the wear rate of each ceramics is related to the frictional power provided by load, speed and friction.

An Experimental Study on the Specific Wear Amount of Base oil in Automotive Lubricant (자동차 윤활기유의 비마모량에 관한 실험적 연구)

  • Jeon, Chan-Yeal
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.3
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    • pp.488-492
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    • 2009
  • This paper have been analyzed specific wear characteristics of various base oils used in the automobile engine by experimental study. Specific wear amount has been calculated by the measured normal force and friction force under various speed operating conditions, such as, viscosities and temperatures. It have been verified that the specific wear characteristics relation of the base oil used in a engine oil is related to the various operating conditions.

Sliding Wear Behavior of Plasma Sprayed Zirconia Coatingagainst Silicon Carbide Ceramic Ball

  • Le Thuong Hien;Chae Young-Hun;Kim Seock Sam;Kim Bupmin;Yoon Sang-bo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.66-74
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    • 2004
  • The sliding wear behavior of $ZrO_2-22wt\%MgO\;(MZ)\;and\;ZrO_2-8wt\%Y_2O_3\;(YZ)$ deposited on a casting aluminum alloy with bond layer (NiCrCoAlY) by plasma spray against an SiC ball was investigated under dry test conditions at room temperature. At all load conditions, the wear mechanisms of the MZ and the YZ coatings were almost the same. The wear mechanisms involved the forming of a smooth film by material transferred on the sliding surface and pullout. The wear rate of the MZ coating was less than that of the YZ coating. With an increase normal load the wear rate of the studied coatings increased. The SEM was used to examine the sliding surfaces and elucidate likely wear mechanisms. The EDX analysis of the worn surface indicated that material transfer was occurred from the SiC ball to the disk. It was suggested that the material transfer played an important role in the wear performance.

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Experimental Study on Wear Behavior of Material Pairs under Normal and Sliding Mixed Loading Conditions (무윤활 수직-수평 복합하중 조건에서 재료조합에 따른 마모특성 변화에 관한 실험적 연구)

  • Choi, Sung-Woo;Min, June-Kee;Jeong, Il-Wook;Park, Sang-Hu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.131-137
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    • 2009
  • A pair of connectors for transferring torque is widely used in various types of a mechanical system. By the repetition of mechanical contact between a pair of connector, wear occurs easily. This kind of defect sometimes can cause a serious problem of health in case of the connector is used in a refrigerator. In this work, the material combination of connectors was experimentally studied to reduce the amount of wear; for the combination of connectors, various types of engineering materials including polyacetal, polycabonate, stainless steel (STS-304), NiP coated STS-304, and STS-310 were evaluated to check each wear behavior. Also an effective method of wear test was suggested for precise controlling of wear conditions such as contact area, contact force, and relative motion speed. From the test results, it was found out that a pair of polyacetal to STS-304 and STS-310 showed the lowest specific wear rates among other pairs.

Wear of the Alumina Short Fiber Reinforced Tin-Bronze Matrix Composites at the Room Temperature and an Elevated Temperature (알루미나 단섬유 보강 청동기지 복합재의 상온 및 고온 마모)

  • 최준호;허무영
    • Tribology and Lubricants
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    • v.11 no.4
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    • pp.45-52
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    • 1995
  • The wear behavior of alumina short fiber reinforced tin-bronze matrix composites was studied at the room temperature and an elevated temperature. The effect of the composition of specimens and the variation of wear conditions on the wear properties was examined by a pin-on-disc type wear testing machine. The wear mechanism according to the compositon of specimens at various wear conditions was discussed by the observation of the microstructure and the analysis of the composition on the worn surfaces. A thicker oxide layer on worn surfaces led to a lower wear loss because of the lubricating effect of oxide layers between pin and disc. As the testing temperature was raised to 350$^{\circ}$C, the fiber reinforced composites exibited markedly increased wear resistance even at a higher applied load since the reinforcement of composites with alumina fibers was not affected to a large extent by raising temperature. The results obtained by AES and EDS analysis indicated that the oxide layer of the worn surfaces formed at 350$^{\circ}$C was proved as Fe-oxide. This was explained by the faster formation of Fe-oxide than Cu-oxide at 350$^{\circ}$C.