• Title/Summary/Keyword: Wear characteristic

Search Result 280, Processing Time 0.023 seconds

Wear of Single Crystal Diamond(SCD) Tools in Ultra Precision Turning of Electro-Nickel Plated Drum (전해니켈도금된 대면적 롤금형 가공시 단결정 다이아몬드공구의 마모에 관한 연구)

  • Lee, D.Y.;Hong, S.H.;Kang, H.C.;Choi, H.Z.;Lee, S.W.
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.7
    • /
    • pp.621-628
    • /
    • 2009
  • Nickel-phosphorus alloys are attractive materials for diamond turning applications such as fabrication of large optics and other high precision parts. It is also well-known that the higher phosphorus content of the alloys minimizes the diamond tool wear. Due to the weakness of electoless nickel plating that the phosphorus contents is limited to 13-14% (wgt), increased attention has been paid at electro-nickel plating which enables the alloys with 15-16% phosphorus. In this study, experiments were carried out to observe the wear characteristic of single crystal diamond tools in micro-grooving of electro-nickel plated drums. The experiments shows that long distance (50km) machining of micro-grooving on electro-nickel plated drum is possible with a single crystal diamond tool without any significant tool wear and defective machined surface.

A Study on the Relation between Apparel Manufacturers' SCM Activities and Their Major Textile Suppliers` and Retailers` Characteristics (의류 제조업체의 SCM 활동과 주거래 공급 사슬 특성과의 상관성에 관한 연구)

  • Hong, In-Sook;Chung, Eun-Sook
    • Journal of the Korean Society of Clothing and Textiles
    • /
    • v.29 no.2
    • /
    • pp.307-317
    • /
    • 2005
  • The purpose of this study are to examine the supply chain management (SCM) actiities of apparel manufacturers and then to investigate the relation between apparel manufacturers' SCM activities and their major textile suppliers' and retaileers' characteristics. The data was collected from the apparel manufacturers categorized into the six product areas - woman's formal dress(30%), boy and girl's casual wear (30%), man's formal dress(15%), sports and golf wear(10%), inner wear (10%) and infant & children's wear(5%) - headquartered in Seoul, by quota convenience sampling during August 14-September 4 in 2003. From 150 questionnires of delivery, 125 were collected and 123 from 64 manufacturers were used for analysis. The SPSSWIN 10.0 was used for frequency analysis, descriptive statistics analysis, factor analysis, reliability analysis and canonical correlation analysis. the results of the study are as follows : (1) The SCM activities of apparel manufacturers showed that the activity levels of the factors of information systems ans understanding of demand characteristics were ranked on top while the activity level of collaborative partnership factor was lowest. (2) As the level of SCM activities such as communication and exchange of opinion, and commitment and leadership of a top management became higher, the elements of delivery performance, interest in total cost and relationship of the textile suppliers were more improved. (3) The SCM activities such as communication an exchange of opinion, intgrated management organization, management flexibilty, and collaorative partnership contributed for improvement of collaborative relationship with retailers.

Wear Property of SACM645 Material with DLC Coating (DLC 코팅된 SACM645 소재의 마모 특성)

  • Kim, Nam-Soek;Nam, Ki-Woo;Park, Jong-Nam;Ahn, Seok-Hwan;Kim, Hyun-Soo
    • Journal of Ocean Engineering and Technology
    • /
    • v.24 no.6
    • /
    • pp.76-80
    • /
    • 2010
  • Oil hydraulic piston pumps are being extensively used around the world, because of their simple design, light weight, effective cost, etc. An oil hydraulic pump is likely to have the serious problems of high leakage, friction, and low energy efficiency after a long period of use. In an oil hydraulic piston pump, the clearance between the valve block and piston plays an important role for volumetric and overall efficiency. In this study, the wear property of the SACM645 material with DLC coating used for a hydraulic piston pump was determined by experimentation with variable heat treatment. To investigate the effect according to the piston surface condition, five different types of specimens were prepared. The maximum tensile strengths of the QT and QT Nitration specimens had similar values of about 800 MPa, but the strains indicated a big difference. In a wear test, the wear characteristic of the DLC coating specimen was shown to be excellent. The QT, QT + IH, QT + Nitration, and matirx specimen showed similar wear characteristics. In the case of a dry condition without oil, the DLC coating specimen had good wear resistance, with no wear shown.

Determination of the Wear Limit to the Process Mean Shift Problem with Varying Product and Process Variance (생산량과 공정분산이 변하는 공정평균이동 문제의 마모한계 결정)

  • Lee, Do-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.43 no.3
    • /
    • pp.95-100
    • /
    • 2020
  • Machines and facilities are physically or chemically degenerated by continuous usage. One of the results of this degeneration is the process mean shift. The representative type of the degeneration is wear of tool or machine. According to the increasing wear level, non-conforming products cost and quality loss cost are increasing simultaneously. Therefore a periodic preventive resetting the process is necessary. The total cost consists of three items: adjustment cost (or replacement cost), non-conforming cost due to product out of upper or lower limit specification, and quality loss cost due to difference from the process target value and the product characteristic value among the conforming products. In this case, the problem of determining the adjustment period or wear limit that minimizes the total cost is called the 'process mean shift' problem. It is assumed that both specifications are set and the wear level can be observed directly. In this study, we propose a new model integrating the quality loss cost, process variance, and production volume, which has been conducted in different fields in previous studies. In particular, for the change in production volume according to the increasing in wear level, we propose a generalized production quantity function g(w). This function can be applied to most processes and we fitted the g(w) to the model. The objective equation of this model is the total cost per unit wear, and the determining variables are the wear limit and initial process setting position that minimize the objective equation.

3D quantitative analysis and SEM qualitative analysis of natural antagonist enamel opposing CAD-CAM monolithic zirconia or lithium disilicate tooth-supported crowns versus enamel opposing natural enamel

  • Piyarat Woraganjanaboon;Chuchai Anunmana
    • The Journal of Advanced Prosthodontics
    • /
    • v.16 no.1
    • /
    • pp.12-24
    • /
    • 2024
  • PURPOSE. This study aimed to evaluate the maximum vertical wear, volume wear, and surface characteristic of antagonist enamel, opposing monolithic zirconia or lithium disilicate crowns. MATERIALS AND METHODS. The study comprised 24 participants (n = 12), who were randomly allocated to receive either a 5 mol% Y-TZP or a lithium disilicate crown in positions which would oppose the natural first molar tooth. The contralateral first molar along with its antagonist was considered as the enamel opposing natural enamel control. Data collection was performed using an intraoral scanner and polyvinylsiloxane impression. The means of the maximum vertical loss and the volume loss at the occlusal contact areas of the crowns and the various natural antagonists were measured by 3D comparison software. A scanning electron microscope was subsequently used to assess the wear characteristics. RESULTS. The one-year results from 22 participants (n = 11) indicated no significant differences when comparing the zirconia crown's antagonist enamel (40.28 ± 9.11 ㎛, 0.04 ± 0.02 mm3) and the natural enamel wear (38.91 ± 7.09 ㎛, 0.04 ± 0.02 mm3) (P > .05). Also, there is no significant differences between lithium disilicate crown's antagonist enamel (47.81 ± 9.41 ㎛, 0.04 ± 0.02 mm3) and the natural enamel wear (39.11 ± 7.90 ㎛, 0.04 ± 0.02 mm3) (P > .05). CONCLUSION. While some studies suggested that monolithic zirconia caused less wear on opposing enamel than lithium disilicate, this study found similar wear levels to enamel for both materials compared to natural teeth.

Research on the Intermittent Hard Turning (I) : Machinability and Characteristic of CBN Tools (단속 하드터님에 관한 연구 (I) : 절삭성과 CBN공구의 마모특성)

  • Jeon, Jun-Yong;Ko, Tae-Jo;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.7
    • /
    • pp.58-65
    • /
    • 1999
  • Hard turning offers many possible benefits over grinding such as lower equipment costs, shorter setup time, reduced process steps and better surface integrity. Despite the amount of research in this area, there exists no data in the intermittent hard turning. The objective of this paper is to investigate the effect of CBN tool materials and machinability to an intermittent hard turning. To this end, different CBN materials were tested to evaluate the tool wear and surface roughness in an intermittent hard turning. It is found that low-CBN-content tool is better than high-CBN-content tool. Then, we discussed a cutting force, vibration, and CBN tool wear mechanism from the hard turning.

  • PDF

A Study on the Inner Structure of Men's Casual Jackets (남자 캐쥬얼 재킷의 내부구조에 관한 연구)

  • Park, Sang-Hee;Park, Jin-Hee
    • Journal of the Korean Society of Costume
    • /
    • v.59 no.1
    • /
    • pp.136-145
    • /
    • 2009
  • Growing needs of reducing energy consumption and enhancing creative thinking brought expanding of men's business wear market into more trendy and casual sector. As fashion trend of men's business wear has changes to casual jackets, there is need to study for the inner structure of casual jacket. The inner structure of casual jackets are different from conventional tailored jackets so that they can provide more comforts, functionality and characteristic style. The purpose of this study is to find out how the inner structure of casual jackets are made up by comparing jackets of various brands. In order to categorize the construction methods, where, how and what kind of lining, interlining, sleeve heads and shoulder pads are applied were studied. Although there are considerable varieties in making up methods, it could be concluded that casual jackets have lighter and less time and labour consuming inner structure, i.e. partial linings, fusible inter-linings, ready made sleeve heads and shoulder pads.

A study on the effects of Ni content on the properties of wear resistant for the high manganese steel castings (고Mn강 주강품의 내마모성에 미치는 Ni첨가의 영향에 관한 연구)

  • Lee, Young-Hun;Cheon, Byung-Wook;Kim, Sung-Han;Choi, Chang-Ock
    • Journal of Korea Foundry Society
    • /
    • v.12 no.2
    • /
    • pp.155-161
    • /
    • 1992
  • This study has been performed in increase the wear resistance characteristic and the mechanical properties of high Mn steel castings with an addition of Ni to $1{\sim}4%$ range. The initial structure of plastic cememtite has been possible to transform perfect austenite with watertoughening treatment. Increasing Ni content, the most wear loss has shown that ore has crushed until 100kg and decreased with increasing ore amount at ascast, the similar tendency has shown at heat treatment. Chang of hardness has shown high values that ore has been crushed until 300kg, both as cast and treatment added 2%Ni.

  • PDF

A Study on Cutting Characteristic in Turning Ductile Cast Iron(FCD500) (구상화 흑연주철(FCD500)의 가공성에 관한 연구)

  • Oh, Sung-Hoon;Kim, Ho-Geon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.4
    • /
    • pp.67-71
    • /
    • 2012
  • The purpose of this study is to investigate cutting characteristics and wear behavior in FCD500 ductile cast iron turning with different cutting tools, tungsten-carbide and CBN. Mechanical property, cutting characteristics and the application to the real industrial area is the final purpose. FDC500 ductile cast iron is now widely used in the various commercial vehicle parts for increased machine abilities which accrue more tensile strength with lower hardness. Several studies have been fulfilled for the material and heat-treatment area, but few with the cutting characteristics and wear behavior in the turning area.

The Effect of Oxide Layer Formed on TiN Coated Ball and Steel Disk on Friction Characteristics in Various Sliding Conditions (미끄럼조건에 따라 TiN 코팅볼과 스틸디스크에 형성되는 산화막이 마찰특성에 미치는 영향)

  • 조정우;이영제
    • Tribology and Lubricants
    • /
    • v.17 no.6
    • /
    • pp.459-466
    • /
    • 2001
  • In this study, the effects of oxide layer formed on the contact parts of TiN coated ball and steel disk on friction characteristics in various sliding conditions were investigated. AISI52100 steel ball was used for the substrate of coated ball specimens, which were prepared by depositing TiN coating with 1(m in coating thickness. AISI1045 steel was used for the disk type counter-body. To investigate the effect of oxide layer on the contact parts of two materials, the tests were performed both in air for forming oxide layer on the contact parts and in nitrogen environment to avoid oxidation. From the test results, the frictional characteristic between the two materials was predominated by iron oxide layer that formed on wear tract of counter-body and this layer caused friction transition and high friction. And the adhesive wear occurred from steel disk to TiN coated ball caused the formation of oxide layer on counter parts between the two materials.