• 제목/요약/키워드: Wear Debris

검색결과 179건 처리시간 0.024초

Shape Study of Wear Debris in Oil-Lubricated System with Neural Network

  • Park, Heung-Sik;Seo, Young-Baek;Cho, Yon-Sang
    • KSTLE International Journal
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    • 제2권1호
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    • pp.65-70
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    • 2001
  • The wear debris is fall off the moving surfaces in oil-lubricated systems and its morphology is directly related to the damage and failure to the interacting surfaces. The morphology of the wear particles are therefore directly indicative of wear processes occurring in tribological system. The computer image processing and artificial neural network was applied to shape study and identify wear debris generated from the lubricated moving system. In order to describe the characteristics of various wear particles, four representative parameter (50% volumetric diameter, aspect, roundness and reflectivity) from computer image analysis for groups of randomly sampled wear particles, are used as inputs to the network and learned the friction condition of five values (material 3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameters learned. The three kinds of the wear debris had a different pattern characteristics and recognized the friction condition and materials very well by neural network. We discuss how these approach can be applied to condition diagnosis of the oil-lubricated tribological system.

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윤활운동면의 작동조건에 따른 마멸분 화상해석 (Image Analysis of Wear Debris on Operating Condition of the Lubricated Moving Surface)

  • 서영백;박흥식;전태옥;이광영
    • 한국정밀공학회지
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    • 제14권5호
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    • pp.143-149
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    • 1997
  • This paper was undertaken to do image analysis of wear debris on operating condition of the lubricated moving surfaces. This lubricating wear test was performed under different experimental conditions using the wear test device was made in our laboratory and wear testing specimen of the pin on dist type was rubbed in paraffine series base oil, by materials, varying applied load, sliding distance. The four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe wear debris have been developed and are outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology for machine condition monitoring, this to overcome many of the difficulties with current methods and facilitating wider use of wear particle analysis in machine condition monitouing.

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기계윤활 운동면의 작동상태 진단을 위한 마멸분 해석 (Analysis of Wear Debris for Machine Condition Diagnosis of the Lubricated Moving Surface)

  • 서영백;박흥식;전태옥
    • 대한기계학회논문집A
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    • 제21권5호
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    • pp.835-841
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    • 1997
  • Microscopic examination of the morphology of wear debris is an accepted method for machine condition and fault diagnosis. However wear particle analysis has not been widely accepted in industry because it is dependent on expert interpretation of particle morphology and subjective assessment criteria. This paper was undertaken to analyze the morphology of wear debris for machine condition diagnosis of the lubricated moving surfaces by image processing and analysis. The lubricating wear test was performed under different sliding conditions using a wear test device made in our laboratory and wear testing specimen of the pin-on-disk-type was rubbed in paraffine series base oil. In order to describe characteristics of debris of various shape and size, four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties in current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

마멸분 형태식별을 위한 신경회로망의 적용 (Shape Identification of Wear Debris with Neural Network)

  • 조연상;박일현;박흥식;전태옥
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제25회 춘계학술대회
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    • pp.25-32
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    • 1997
  • The neural network was applied to identify wear debris generated from the lubricated machine moving surface. The wear test was carried out under different experimental conditions. In order to describe characteristics of debris of various shapes and sizes. The four parameter(50% volumetric diameter, aspect, roundness and reflec- tivity) of wear debris are used as inputs to the network and learned the friction condition of five values (material 3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameter learned. The three kinds of the wear debris had a different pattern characteristic and recognized the friction condition and materials very well by neural network.

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Decision of Lubricated Friction Conditions for Materials of Automobile Transmission Gear Using Neural Network

  • Cho Yon-Sang;Park Heung-Sik
    • Journal of Mechanical Science and Technology
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    • 제20권5호
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    • pp.583-590
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    • 2006
  • It is hard to inspect the state of lubrication of an automobile transmission visually. Thus, it is necessary to develop a new inspection method. Wear debris can be collected from the lubricants of an operating transmission of an automobile, and its morphology will be directly related to the friction condition of the interacting materials from which the wear debris originated in the lubricated transmission. In this study, wear debris in lubricating oil are extracted by membrane filter $(0.45{\mu}m)$, and the quantitative values of shape parameters of wear debris are calculated by digital image processing. These shape parameters are studied and identified by an artificial neural network algorithm. The results of the study may be applicable to the prediction and diagnosis of the operating condition of transmission gear.

기계구동계의 손상상태 모니터링을 위한 신경회로망의 적용 (Applicaion of Neural Network for Machine Condition Monitoring and Fault Diagnosis)

  • 박흥식;서영백;조연상
    • Tribology and Lubricants
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    • 제14권3호
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    • pp.74-80
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    • 1998
  • The morphologies of the wear particles are directly indicative of wear process occuring in the machine. The analysis of wear particle morphology can therefore provide very early detection of a fault and can also ofen facilitate a dignosis. For this work, the neural network was applied to identify friction coefficient through four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) of wear debris generated from the machine. The averages of these parameters were used as inputs to the network. It is shown that collect identification of friction coefficient depends on the ranges of these shape parameters learned. The various kinds of the wear debris had a different pattern characteristics and recognized relation between the friction condition and materials very well by neural network. We discuss how the network determines difference in wear debris feature, and this approach can be applied for machine condition monitoring and fault diagnosis.

컴퓨터 영상처리에 의한 윤활시스템의 상태진단

  • 서영백;박흥식;전태옥;이충엽
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제25회 춘계학술대회
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    • pp.224-231
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    • 1997
  • Microscopic examination for the morphological estimation of wear debris on the oil-lubrcated moving system is an accepted method for machine condition and fault diagnosis. However wear particle anaysis has not been widely accepted industry because it is dependent on expert interpretation of particle morphology and relies on subjective assessment criteria. This paper was undertaken to estimate the morphology of wear debris on the oil-lubricated movig system by computer image analysis. The wear test was performed under different sliding conditions using a wear test device made in our laboratory and wear testing specimen of the pin-on-disk-type was rubbed in pararline series base oil. In order to describe characteristics of debris of various shape and size, four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring.

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기계윤활면의 작동상태 평가를 위한 마멸분 해석 (Analysis of Wear Debris for Operating Condition Evaluation of Lubricated Machine Surface)

  • 서영백;박흥식;전태옥;이광영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.85-89
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris for operating condition evaluatio of lubricated machine surfaces. The lubricating wear test was carried out under different experimental conditions using tile wear test device was made in our laboritory and wear testing spcimen of the pin on disk type was rubbed in paraffine series base oil, by varying specimen, applied load, sliding distance. The four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe morphology of wear debris have been developed and are outlined in tile paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring

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인공신경망에 의한 기계구동계의 작동상태 예지 및 판정 (Forceseeability and Decision for Moving Condition of the Machine Driving System by Artificial Neural Network)

  • 박흥식;서영백;이충엽;조연상
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.92-97
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    • 1998
  • The morpholgies of the wear particles are directly indicative of wear processes occuring in machinery and their severity. The neural network was applied to identify wear debris generated from the machine driving system. The four parameters(50% volumetric diameter, aspect, roundness and reflectivity) of wear debris are used as inputs to the network and learned the friction condition of five values(material 3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameters learned. The three kinds of the wear debris had a different patter characteristic and recognized the friction condition and materials very well by artificial neural network. We discussed how the network determines differencee in wear debris feature, and this approach can be applied to foreseeability and decisio for moving condition of the Machine driving system.

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윤활운동면의 작동상태에 따른 마멸분 화상해석 (Image Analysis of Wear Debris on Operating Condition of Lubricated Machine Surface)

  • 서영백;박흥식;전태옥;진동규;김형자
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제24회 춘계학술대회
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    • pp.60-67
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris on operating condition of lubricated machine surfaces. The lubricating wear test was carried out under different experimental conditions using the wear test device was made in our laboritory and wear testing spcimen of the pin on disk type was rubbed in paraffine series base oil, by varying specimen, applied load, sliding distance. The four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe morphology of wear debris have been developed and are outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology for machine condition monitoring.

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