• Title/Summary/Keyword: Wear Behavior

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Development of Wear Equation according to Friction Coefficient and Temperature using a Dual Leaf-Spring in the Sliding Test (판스프링을 사용한 마모실험에서 마찰계수와 마찰온도를 고려한 마모식의 개선)

  • Kim, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.19-26
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    • 2006
  • The wear behavior as the hardness of the sliding elements on the dry wear has been investigated using a dual leaf-spring. The materials of the specimens are used as ten kinds along their hardness. In this study, both upper and lower specimens have been used the same materials. Using experimental data, we figured the relationship between wear coefficient and friction coefficient, and the relationship between wear coefficient and friction temperature. Also we combined friction temperature and friction coefficient instead of wear coefficient. We substituted this into wear equation of Archard. The result had been derived a newly wear equation in using dual leaf-spring wear system.

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The Relationship between a Wear Depth :and a Decrease of the Contacting Force in the Nuclear Fuel Fretting (핵연료봉 프레팅마멸에서 마멸깊이와 접촉하중 감소사이의 관계)

  • Lee Young-Ho;Kim Hyung-Kyu
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.8-13
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    • 2006
  • Sliding wear tests have been performed to evaluate the effect of normal load decrease on the wear depth of nuclear fuel rods in room temperature air. The objectives of this study are to quantitatively evaluate the supporting ability of spacer grid springs, to estimate the wear depth by using the contacting force decrease and to compare the wear behavior with increasing test cycles (up to $10^7$) at each spring condition. The result showed that the contacting load decrease depends on the spring shape and the applied slip amplitude. The estimated wear depth is smaller when compared with measured wear depth. Based on the test results, the wear mechanism, the role of wear debris layer and the spring shape effect were discussed.

Relationship between Spring Shapes and the Ratio of wear Volume to the Worn Area in Nuclear Fuel Fretting

  • Lee, Young-Ho;Kim, Hyung-Kyu;Jung, Youn-Ho
    • KSTLE International Journal
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    • v.4 no.1
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    • pp.31-36
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    • 2003
  • Sliding and impact/sliding wear test in room temperature air and water were performed to evaluate the effect of spring shapes on the wear mechanism of a fuel rod. The main focus was to quantitatively compare the wear behavior of a fuel rod with different support springs (i.e. two concaves, a convex and a flat shape) using a ratio of wear volume to worn area (De)-The results indicated that the wear volumes at each spring condition were varied with the change of test environment and loading type. However, the relationship between the wear volume and worn area was determined by only spring shape even though the wear tests were carried out at different test conditions. From the above results, the optimized spring shape which has more wear-resistant could be determined using the analysis results of the relation between the variation of De and worn surface observations in each test condition.

A study on wear parameter of proceeding bearing

  • Tuan, Nguyen Anh;Hung, Pham Van;Ho, Phan Thach
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.107-110
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    • 2002
  • In this paper the result of investigation of wear of proceeding bearing is presented. Different parameters as sliding speed, load, materials capacity etc, have influence on the Tribological behavior of proceeding bearing. The wear of proceeding bearings of various issues is determined and analyzed.

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The Effect of Acidic Environments on the Corrosion-Wear of Cr Plating (크롬도금의 부식-마멸에 미치는 산성환경의 영향)

  • 곽남인;임우조
    • Tribology and Lubricants
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    • v.19 no.4
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    • pp.211-216
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    • 2003
  • This paper was studied on the corrosion and corrosion-wear behavior of chromium (Cr) plating in the acidic environments. In the various pH of acidic solutions, the electrochemical polarization test and wear-corrosion test of Cr plating were carried out. And thus potential, corrosion current density and corrosion-wear loss behaviour of Cr plating are investigated.

Wear Behavior of Alumina-glass Composites Prepared by Melt Infiltration (용융침투법으로 제조한 알루미나-유리 복합체의 내마모 특성)

  • 이세종
    • Journal of the Korean Ceramic Society
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    • v.40 no.9
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    • pp.881-885
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    • 2003
  • Wear and friction properties of the alumina-glass dental ceramics were evaluated in exact in vitro environment (artificial saliva at 37$^{\circ}C$), using a ball-on-disc apparatus, at contact loads from 49 N to 196 N and with the disc rotating at 120 rpm up to 10$^{6}$ cycles to investigate the wear behavior. As the load increased from 49 N to 196 N, the friction coefficient of 0.025 was maintained, however, the volumetric wear rate rose from 2.18 ${\times}$10$^{-9}$TEX>$mm^{3}$/Nㆍm to 2.35 ${\times}$10$^{-6}$TEX>$mm^{3}$/Nㆍm. Experimental results indicated that the wear behavior of the alumina-glass composites with a sliding distance of 4.4 km was a typical adhesive wear, which was applicable for orthodontia ceramic brackets.

Wear Behavior of Silica filled Styrene-Butadiene Rubber: A Comparative Study Between the Blade-Type and Akron-Type Abrader

  • Gi-Bbeum Lee;Dongwon Kim;Seowon Lee;Seonhong Kim;Myung-Su Ahn;Bismark Mensah;Changwoon Nah
    • Elastomers and Composites
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    • v.58 no.4
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    • pp.179-190
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    • 2023
  • The effect of the particle size and silica structure on the wear behavior of Silica/Styrene-Butadiene Rubber (SBR) compounds was investigated using a blade-type abrader and the findings were compared with those obtained with an Akron abrader. The compensated characteristic parameter (Ψc), which was the contributory factor of the combined effect of the particle size and filler structure, was introduced. This parameter was found to exhibit a linear relationship with the Young's modulus. The Young's modulus correlated more with Ψc than the uncompensated characteristic parameter (Ψ) modeled for carbon black. The wear rate and volume loss measured using a blade-type abrader and Akron abrader were respectively observed to be inversely proportional to Ψc, that is, the wear resistance of Silica/SBR compound improved as the particle size became smaller and the silica structure became intricate. The coefficient of determination (R2) obtained from the linear relationship between Ψc and wear rate was higher than those between Ψc and volume loss for the Silica/SBR compound. Thus, the blade-type abrader exhibited high potential to be used for accurately evaluating the effect of particle size and structural properties of silica on the wear behavior of SBR compounds.

Wear Characteristics of Plastic Pinion Against Steel Gear for Different Pitch Line Velocities (운전속도에 따른 플라스틱기어의 마멸특성)

  • Kim, Chung-Hyeon;An, Hyo-Seok;Jeong, Tae-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1720-1729
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    • 2001
  • Wear characteristics of Nylon and acetal pinions against steel gears for different pitch line velocities was studied with a power circulating gear test rig under unlubricated condition. Specific wear rate was measured as a function of tooth number, module, tooth width and total revolution. The worn tooth surfaces were examined with a profile projector. The Nylon pinion showed lower specific wear rate than the acetal pinion. However, the Nylon pinion was fractured at high tooth loads, whereas the acetal pinion exhibited a steady wear behavior. The wear characteristics of Nylon pinion varied significantly with the Pitch line velocity. Wear occurred most severely at the tooth tip and the region immediately below the pitch line of pinion. The dominant wear mechanisms were adhesion and abrasion.

Fretting Wear Mechanisms of Zircaloy-4 and Inconel 600 Contact in Air

  • Kim, Tae-Hyung;Kim, Seock-Sam
    • Journal of Mechanical Science and Technology
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    • v.15 no.9
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    • pp.1274-1280
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    • 2001
  • The fretting wear behavior of the contact between Zircaloy-4 tube and Inconel 600, which are used as the fuel rod cladding and grid, respectively, in PWR nuclear power plants was investigated in air. In the study, number of cycles, slip amplitude and normal load were selected as the main factors of fretting wear. The results indicated that wear increased with load, slip amplitude and number of cycles but was affected mainly by the slip amplitude. SEM micrographs revealed the characteristics of fretting wear features on the surface of the specimens such as stick, partial slip and gross slip which depended on the slip amplitude. It was found that fretting wear was caused by the crack generation along the stick-slip boundaries due to the accumulation of plastic flow at small slip amplitudes and by abrasive wear in the entire contact area at high slip amplitudes.

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Analysis Mechanism of Roll Forming Manufacturing Process using HIP (Hot Isostatic Press) Process (HIP(열간 등방압) 공정을 이용한 압연 롤 제조 공정의 해석 메커니즘)

  • W. Kim
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.114-121
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    • 2023
  • During rolling, rolling mill rolls endure wear when shaping metal billets into a desired form, such as bars, plates, and shapes. Such wear affects the lifespan of the rolls and product quality. Therefore, in addition to rigidity, wear performance is a key factor influencing the performance of rolling mill rolls. Conventional methods such as casting and forging have been used to manufacture rolling mill rolls. However, powder alloying methods are increasingly being adopted to enhance wear resistance. These powder manufacturing methods include atomization, canning to shape the powder, hot isostatic pressing to combine the powder alloy with conventional metals, and various wear performance tests on rolls prepared with powder alloys. In this study, numerical simulations and experimental tests were used to develop and elucidate the wear analysis mechanism of rolling mill rolls. The wear characteristics of the rolls under various rolling conditions were analyzed. In addition, experimental tests (wear and surface analysis tests) and wear theory (Archard wear model) were used to evaluate wear. These tests were performed on two different materials in various powder states to evaluate the different aspects of wear resistance. In particular, this study identifies the factors influencing the wear behavior of rolling mill rolls and proposes an analytical approach based on the actual production of products. The developed wear analysis mechanism can serve the future development of rolls with high wear resistance using new materials. Moreover, it can be applied in the mechanical and wear performance testing of new products.