• Title/Summary/Keyword: Wave shielding effect

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Effect of Assist Gas on Laser Induced Plasma and Bead Formation in Welding of Structural Steel by CW Nd:YAG Laser (철강재료 용접에서 보조가스가 레이저플라즈마와 용입특성에 미치는 영향)

  • 김기철;신현준
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.109-115
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    • 2002
  • In this study high power Nd:YAG laser welding of structural steel was investigated. For the test steel blocks of $50{\times}50{\times}200mm$ were cut and machined, and bead-on-plate weld was made on the machined surface. Argon, nitrogen, helium, dry air or mixed gases were used to find the effect of shielding conditions on the bead formation. Results demonstrated that there were Fe I rich region and Fe II rich region in the laser induced plasma column based on the spectral analysis with S-2000 field spectrometer The Fe I region was located at the root of the column near keyhole opening. On the other hand, Fe II region was found at the middle of the plasma column. In the Nd:YAG laser welding, Fe I region emitted continuum which had peak value at wave length of around 710nm, and Fe II region had the peak at 580nm. In the welding of steel by $CO_2$ laser, however, no continuum was observed. There showed two groups of strong spikes in the $CO_2$ laser welding; the first group was displayed at the wave band of 450-560nm. This spike group emitted stronger intensity of light and sharper peaks than those group at 680-800nm.

Numerical simlation of nanosecond pulsed laser ablation in air (대기중 나노초 펄스레이저 어블레이션의 수치계산)

  • 오부국;김동식
    • Laser Solutions
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    • v.6 no.3
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    • pp.37-45
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    • 2003
  • Pulsed laser ablation is important in a variety of engineering applications involving precise removal of materials in laser micromachining and laser treatment of bio-materials. Particularly, detailed numerical simulation of complex laser ablation phenomena in air, taking the interaction between ablation plume and air into account, is required for many practical applications. In this paper, high-power pulsed laser ablation under atmospheric pressure is studied with emphasis on the vaporization model, especially recondensation ratio over the Knudsen layer. Furthermore, parametric studies are carried out to analyze the effect of laser fluence and background pressure on surface ablation and the dynamics of ablation plume. In the numerical calculation, the temperature, pressure, density, and vaporization flux on a solid substrate are obtained by a heat-transfer computation code based on the enthalpy method. The plume dynamics is calculated considering the effect of mass diffusion into the ambient air and plasma shielding. To verify the computation results, experiments for measuring the propagation of a laser induced shock wave are conducted as well.

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Electromagnetic Interference Shielding of Carbon Fibers-Reinforced Composites (탄소섬유강화 복합재료의 전자파 차폐특성)

  • 심환보;서민강;박수진
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.860-868
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    • 2000
  • In this work, the electro-magnetic interference (EMI) characteristics of PAN-based carbon fibers-reinforced composites are investigated with difference to manufactural parameters, i.e., fiber grade, fiber orientation angle, and laminating method. As a result, EMI shielding effectiveness (SE) of the composites greatly depends on a fiber orientation in composite angle. Especially, the fiber grade affects SE of composites in case of orientation angle of 0$^{\circ}$. Then the SE become greater as the change of electric character according to the arrangement directions, i.e., electrical anisotropy in the same constituent materials. This is due to the skin effect which is represented in the surface of electro-magnetic wave in high-frequency range. In all cases according to lamination methods, the composites represents SE of 83~98% over. Whereas, in symmetric and unsymmetric laminate structures, the SE decreases slightly as the laminate angles of composites increases. On the contrary. the repeating laminates structure shows the opposite tendency. Especially, 90$^{\circ}$ repeating laminate structure shows the SE more than 90% over the measuring frequency.

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Comparison of Welding Characteristics of Austenitic 304 Stainless Steel and SM45C Using a Continuous Wave Nd:YAG Laser (오스테나이트계 스테인리스강과 SM45C의 연속파형 Nd:YAG 레이저 용접특성비교)

  • 유영태;오용석;노경보;임기건
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.58-67
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    • 2003
  • Welding characteristics of austienite 304 stainless and SM45C using a continuous wave Nd:YAG laser n experimentally investigated Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much Inter than those involved in conventional welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar and plates, etc. The Nd:YAG laser welding process is one of the most advanced manufacturing technologies owing to its high speed and penetration. This paper describes the weld ability of SM45C carbon steel for machine structural use by Nd:YAG laser. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

Study of Welding Characteristics of Inconel 600 Alloy using a Continuous Wave Nd:YAG Laser Beam (연속파형 Nd:YAG 레이저를 이용한 인코넬 600 합금의 맞대기 용접 특성 연구)

  • Song, Seong-Wook;Yoo, Young-Tae;Shin, Ho-Jun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1154-1159
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for Inconel 600 plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between plate and plate, etc. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power . Welding characteristics of austienite Inconel 600 using a continuous wave Nd:YAG laser are experimentally investigated. This paper describes the weld ability of inconel 600 for machine structural use by Nd:YAG laser.

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Effect of Metal Transfer Mode on Spatter Generation of $CO_2$ Welding ($CO_2$ 용접의 스패터 발생에 미치는 용적이행 모드의 영향)

  • 강봉용;김희진
    • Journal of Welding and Joining
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    • v.15 no.2
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    • pp.72-80
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    • 1997
  • The spatter generation rate of GMA welding with $CO_2$ gas shielding was measured with the change of welding conditions such as wire feeding rate and welding voltage and then the results were analized with the accompanying changes in metal transfer mode and in bead geometry. The spatter generation rate (SGR) was relatively low not only wit the short circuit transfer but with the truely globular transfer mode. However, the SGR resulted with the mixed mode were consistantly high. The resultant wave pattern of mixed mode was due to the coexistance of short-circuit and globular transfer and characterized by the frequent appearance of instantaneous short circuit. Considering the result of SGR and that of bead geometry, it could be concluded that when the wire feeding rate (or welding current) was either low or high, the optimum bead shape could be obtained along with the low spatter generation. However, in the middle range of wire feeding rate, the optimum bead shape was only obtained in the mixed mode condition resulting in the high spatter generation.

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Evaluation of physical properties of Zn-Al metal coating according to arc metal spray surface treatment method (아크 금속 용사 표면 처리 방법에 따른 Zn-Al 금속 용사 피막의 물리적 특성 평가)

  • Jang, Jong-Min;Kim, Yeung-Kwan;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.89-90
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    • 2022
  • Arc metal spraying is a widely used method for improving the performance of construction structures such as corrosion resistance and electromagnetic wave shielding. However, when arc metal spraying is applied to a concrete structure, adhesion performance may deteriorate. Therefore, the effect of each surface treatment method on the physical properties between the arc metal spray coating and concrete was reviewed by evaluating the deposition efficiency and adhesion performance according to the arc metal spray surface treatment method (surface reinforcing agent, roughening agent, and sealing agent). As a result, it is suggested as an optimal surface treatment condition to induce non-interface failure by using a roughening agent and to improve the properties of concrete and metal coatings by applying a surface reinforcing agent and sealing agent.

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Electromagnetic interference shielding characteristics for orientation angle and number of plies of carbon fiber reinforced plastic

  • Kim, Hong Gun;Shin, Hee Jae;Kim, Gwang-Cheol;Park, Hyung Joon;Moon, Ho Joon;Kwac, Lee Ku
    • Carbon letters
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    • v.15 no.4
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    • pp.268-276
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    • 2014
  • Recently, methods that usea carbon-based filler, a conductive nanomaterial, have been investigated to develop composite fillers containing dielectric materials. In this study, we added geometric changes to a carbon fiber, a typical carbon-based filler material, by differentiating the orientation angle and the number of plies of the fiber. We also studied the electrical and electromagnetic shield characteristics. Based on the orientation angle of $0^{\circ}$, the orientation angle of the carbon fiber was changed between 0, 15, 30, 45, and $90^{\circ}$, and 2, 4, and 6 plies were stacked for each orientation angle. The maximum effect was found when the orientation angle was $90^{\circ}$, which was perpendicular to the electromagnetic wave flow, as compared to $0^{\circ}$, in which case the electrical resistance was small. Therefore, it is verified that the orientation angle has more of an effect on the electromagnetic interference shield performance than the number of plies.

Study on the Thermal and Electrical Conductivity Properties of Titanium-sputtered Materials

  • Han, Hye Ree
    • Journal of the Korean Society of Clothing and Textiles
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    • v.46 no.3
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    • pp.530-544
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    • 2022
  • Titanium exhibits substantial corrosion resistance, strength, and ductility, with a specific gravity of approximately 4.5 and a melting point of approximately 1800℃. It is currently used in aircraft parts and space development. This study considered the thermal characteristics, stealth effects of infrared thermal imaging cameras, electromagnetic shielding, and electrical conductivity of Ti-sputtered materials. Base materials of different densities and types were treated using titanium sputtering. Infrared thermal imaging showed a better stealth effect when the titanium layer was directed toward the outside. The film sample presented a better stealth effect than the fabrics did. In each of the samples subjected to titanium sputtering, when the titanium layer was directed outward, the untreated sample or exposed titanium layer showed surface temperatures lower than those of the samples with the titanium layer oriented toward the heat source. Additionally, after the titanium sputtering treatment, the films conducted electricity (low resistance) better than the fabrics did. All titanium-sputtered specimens presented reduced electromagnetic wave transmission and significantly reduced infrared transmission. These results are expected to apply to military uniforms (soldiers' protective clothing to gain the upper hand on the battlefield), medical sensors, multifunctional intelligent textiles and etc.

Butt Welding Characteristics of Austenitic 304 Stainless Steel Using a Continuous Wave Nd:YAG Laser Beam (오스테나이트계 304 스테인리스강의 Nd:YAG 레이저 맞대기 용접특성)

  • Yoo, Young-Tae;Oh, Yong-Seok;Shin, Ho-Jun;Im, Kie-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.165-173
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.