• Proceedings of the Korea Concrete Institute Conference
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• 2001.11a
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• pp.79-84
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• 2001

Because the WFS(Waste Foundry Sand), by-product of a casting factory, is generally a smaller particle than a fine aggregate, it has a bad influence on quality of concrete. Especially, the grading of aggregate is a very important factor in the case of concrete-based products having low water cement ratio manufactured by vibration and pressing method. Therefore, it is necessary to use WFS with the suitable grading of aggregate that it don't has a bad Influence on the quality of concrete-based products. This study investigated the suitable using proportion of WFS by means of the composition method of aggregate suggested by Driscoll. The results showed that it was desirable to use 10% of WFS since higher strength was developed with that amount.

• 한국도로학회:학술대회논문집
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• 2002.10a
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• pp.89-92
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• 2002

The objective of this research is to evaluate engineering properties of recycled aggregates, slag as coarse & fine aggregate and waste foundry sand(WFS) as fine aggregate, in hot mix asphalt(HMA). In this research, soundness, gradation and particle analysis, abrasion, specific gravity and absorption test were carried out. The optimum asphalt binder content(OAC) for various HMA combinations of recycled aggregate was determined by Marshall Mix Design. The ranges determined is between 7.2% and 7.5%. Indirect tensile test, resilient modulus test, creep test were carried out for characterization of rutting behavior of various combination of HMA. Judging from the limited tests, the HMA with recycled aggregates is not as good rutting resistance as the HMA with common aggregates. After finishing the Wheel tracking test, the application or feasibility for the use of recycled aggregate as asphalt paving material will be determined.

• International Journal of Highway Engineering
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• v.4 no.2 s.12
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• pp.19-31
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• 2002

The recycling of waste foundry sand(WFS) and fly ash as by-products of industry is one of the urgent problem to deal with. For the recycling of these materials, CLSM(controlled low strength materials) concept was adopted. This research has been done for last three years. In this research, couple of selected waste foundry sand and fly ash were used as fine aggregate. Also, WFS modified by Proper chemical liquid was used for the comparison. The main focus is to evaluate the silo earth pressure and the reduction effect due to the use of CLSM instead of normal fine aggregate. Silo effect, which occurs at short distance between retaining wall and backfill, was not detected because the characterization of CLSM is highly different from that of normal aggregate. Therefore, the theory for earth pressure, like Rankine theory or Coulomb theory, should be carefully used for CLSM. The reduction of earth pressure for modified WFS is higher than the others. But, the final earth pressure is converged at very small value, even though the reduction effect depends on the curing time.

• Resources Recycling
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• v.8 no.3
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• pp.26-30
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• 1999

The removal of phosphorus was investigated from sewage waste water (SWW) using the used foundry sand (UFS). The optimal pH occurred at pH 2 for adsorption of phosphorus species in batch test. Phosphorus could be recovered with 99.9% from SWW in two hours at pH 2 using 100 g of UFS per liler of SWW. The adsorption of phosphorus species on UFS obeyed Langmuir isotherm, whose equation could be expressed by 1= 0.00059/(1+2.49878). Continuous column test for adsorption showed that breakthrough point appeared In 25 hours on the condition of breakthrough concentration of 8 mg/l

• Proceedings of the Korean Geotechical Society Conference
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• 2000.03b
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• pp.419-426
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• 2000

The purpose of this study is to present the application of WFS co-mixtures for retaining wall as flowable backfill. The fly ash, generated at the Tae-An thermoelectric power plant, was used in this research and was classified as Class F. Green Sand, Furane Sand, and Coated Sand, which had been used at a foundry located in Pusan, were used. Couple of laboratory tests and small scale retaining wall tests were performed to obtain the physical properties of the WFS co-mixtures and the possibility of backfill materials of retaining wall. The range of permeability for all the co-mixtures was from 3.0${\times}$10$\^$-3/ cm/s to 6.0${\times}$10$\^$-5/ cm/s. The unconfined strength of the 28-day cured specimens reached around 550kPa. Results of the consolidated-undrained triaxial test showed that the internal friction angle is between 33.5$^{\circ}$ and 41.8$^{\circ}$. The lateral earth pressure against wall decreased up to 80% of initial pressure within a 12 hours and the total lateral earth pressure is less than that of typical granular soil. It was enough to construct the backfill for the standard retaining of 6m with just two steps, like fill the co-mixtures for half of retaining wall, and then fill the others after 1 day. The stability of retaining wall for overturning and sliding increased as the curing time elapsed.

• KIEAE Journal
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• v.8 no.5
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• pp.61-68
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• 2008

For the recycling of the resources and the preservation of the environment, this study's purpose is to measure flexural behavior of the reinforced concrete beams with the major variables like concrete strength, replacement ratio of the recycled aggregate and the waste foundry sand and the tension reinforcement ratio and to present the data of the recycled aggregate used for the structure design. The experiment on the flexural behavior resulted in the followings. The ultimate strength of recycled R/C beam was manipulated proportionate to the tension reinforcement ratio, however the strength instantly decreased after passing the ultimate load due to the destroyed concrete of the compression side. The deflection at the maximum load varied from the tension reinforcement ratio by 5.5 times. The test specimen with the tension reinforcement ratio less than $0.5{\rho}b$ showed constant curve without change in the load from the yield to the ultimate load in contrast to the distinctive plastic region where the displacement was rising. Although the strain of main tension steel with the reinforcement ratio indicate different, the design of recycled concrete member can be applied for current design code for reinforced concrete structure as the ratio of tension reinforcement district the under the reinforcement ration in a balanced strain condition.

• Journal of the Korean Geotechnical Society
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• v.16 no.4
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• pp.17-30
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• 2000

The objective of this study is to evaluate the lateral earth pressure and the stability of small scale retaining wall with waste foundry sand(WFS) mixtures as a controlled low strength materials (CLSM). Three different types of WFS, like Green WFS, Hurane WFS and Coated WFS, were used in this study, and fly ash of Class F type was adopted. To evaluate the lateral earth pressure and the stability of retaining wall, two different samll scale retaining wall tests, which are called an artificially controlled strain method and a natural strain method, were carried out. In case of an artificially controlled strain method, the coefficient of lateral earth pressure, just after backfilling of WF mixtures, was around 0.8 to 1.0, and most of earth pressure was dissipated within 12 hours. In case of a natural strain method, two steps of stage constructions were employed. The mixtures of Hurane WFS and Coated WFS showed fast decrease of earth pressure due to a relatively good drainage. Judging from the sta bility of retaining wall for overturning and sliding, two steps of stage construction for 2 days were enough to finish the backfill of 6-m height of retaining wall. Also, considering the curling effect of WFS mixtures, the stability of retaining wall increased as curling time increased.

• Solar Energy
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• v.18 no.2
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• pp.145-152
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• 1998

In this experimental study, for obtaining the data to be used in the increased recover rate of waste heat from the recirculated sand, the furan foundry sand were used as the fluidized particle in the fluidized bed in which the smooth, spiral and finned tubes($Do={\varphi}12.7$) were horizontally installed and used as the heat-transfer tubes. The heat transfer experiments were performed in the conditions of water Reynolds number of inside tubes in the range of 4,000 to 18,000 and particle Reynolds number of outside tube in the range of 0.8 to 7.5. The heat-transfer coefficients(ho) increase as the higher inside temperature of the fluidized bed and the maximum heat-transfer coefficients can be obtained in the range of 3.5 to 5.5 of particle Reynolds number in the all tubes. The maximum Nu numbers of smooth, spiral and finned tubes are figured as about 1:1.5:3 in order even if the ratios show little different as the temperatures of bed.

• Journal of the Korea Concrete Institute
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• v.14 no.3
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• pp.420-429
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• 2002

The amount of $CO_2$-silicate bonded waste foundry sand(WFS) occurred in Korea is over 800,000 ton per year. WFS, as a by-product, is generated through manufacturing process of foundry may affect our environmental contamination, The reason is that WFS has been buried itself not less than 90％ out of total WFS. So, it can give damage on the ground of contamination in soil and underwater. Therefore, it is necessary to establish the method recycling WFS because of being intensified waste management law. In this study, we performed the research with respect to harmful component analysis, the qualities of WFS mortar and concrete mixed with WFS. As the results the specific gravity of WFS is the same as that of natural aggregate while unit weight and percentage of solids of WFS are smaller than those of it. But it is found that WFS can be used by substituting WFS for natural aggregate after control of poor grade of WFS. The flowability of mortar and concrete with WFS is inferior to those of natural aggregate, and the setting time of concrete with WFS is faster than that with only natural aggregate, On the contrary, the bleeding of concrete with WFS is shown good result, and compressive and tensile strength of concrete substituted WFS for 30％ are higher than those with only natural aggregate regardless of elapsed time.

• Proceedings of the Korea Concrete Institute Conference
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• 2005.05b
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• pp.513-516
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• 2005

Previous study on recycled aggregate(RA) has largely been limited to the manufacture of nonstructural-grade concrete due to undesirable physical properties of them such as, high water absorption leading to high water demand of concrete. The restriction seriously limits its market and consequently diminishes the use of RA as a construction material. This paper presents the mechanical properties of recycled concrete substituted by both waste foundry sand(WFS) and recycled coarse aggregate replaced with fine and coarse aggregate concurrently. The result shows that the compressive and tensile strength decrease with the increment of substitution ratio of RA and WFS while bending strength of RA concrete increase.