• Computers and Concrete
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• v.29 no.3
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• pp.187-199
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• 2022

The usability of waste materials as raw materials is necessary for sustainable production. This study investigates the effects of different powder materials used to replace cement (0%, 5% and 10%) and standard sand (0%, 20% and 30%) (basalt, limestone, and dolomite) on the compressive strength (f_c), flexural strength (f_r), and ultrasonic pulse velocity (UPV) of mortars exposed to freeze-thaw cycles (56, 86, 126, 186 and 226 cycles). Furthermore, the usability of artificial intelligence models is compared, and the prediction accuracy of the outputs is examined according to the inputs (powder type, replacement ratio, and the number of cycles). The results show that the variability of the outputs was significantly high under the freeze-thaw effect in mortars produced with waste powder instead of those produced with cement and with standard sand. The highest prediction accuracy for all outputs was obtained using the adaptive-network-based fuzzy inference system model. The significantly high prediction accuracy was obtained for the UPV, f_c, and f_r of mortars produced using waste powders instead of standard sand (R² of UPV, f_c and f_f is 0.931, 0.759 and 0.825 respectively), when under the freeze-thaw effect. However, for the mortars produced using waste powders instead of cement, the prediction accuracy of UPV was significantly high (R²=0.889) but the prediction accuracy of f_c and f_r was low (R²f_c=0.612 and R²f_f=0.334).

• Journal of the Korea Institute of Building Construction
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• v.24 no.2
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• pp.181-191
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• 2024

In the realm of cement manufacturing, concerted efforts are underway to mitigate the emission of greenhouse gases. A significant portion, approximately 60%, of these emissions during the cement clinker sintering process is attributed to the decarbonation of limestone, which serves as a fundamental ingredient in cement production. Prompted by these environmental concerns, there is an active pursuit of alternative technologies and admixtures for cement that can substitute for limestone. Concurrently, initiatives are being explored to harness technology within the cement industry for the capture of carbon dioxide from industrial emissions, facilitating its conversion into carbonate minerals via chemical processes. Parallel to these technological advances, economic growth has precipitated a surge in construction activities, culminating in a steady escalation of construction waste, notably waste concrete. This study is anchored in the innovative production of calcium silicate cement clinkers, utilizing finely powdered waste concrete, followed by a thorough analysis of their mineral phases. Through X-ray diffraction(XRD) analysis, it was observed that increasing the substitution level of waste concrete powder and the molar ratio of SiO₂ to (CaO+SiO₂) leads to a decrease in Belite and γ-Belite, whereas minerals associated with carbonation, such as wollastonite and rankinite, exhibited an upsurge. Furthermore, the formation of gehlenite in cement clinkers, especially at higher substitution levels of waste concrete powder and the aforementioned molar ratio, is attributed to a synthetic reaction with Al₂O₃ present in the waste concrete powder. Analysis of free-CaO content revealed a decrement with increasing substitution rate of waste concrete powder and the molar ratio of SiO₂/(CaO+SiO₂). The outcomes of this study substantiate the viability of fabricating calcium silicate cement clinkers employing waste concrete powder.

• Journal of Korea Soil Environment Society
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• v.3 no.1
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• pp.55-63
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• 1998

This study investigates the contamination mechanism of soil by drainages including acid rains around mining waste sites, and suggests the quantitative methods of prevention against soil contaminations and its alternatives. For these purposes, the dissolution of arsenic in soils, which is one of toxic heavy metals, has been examined experimentally using the artificial acidic solution. Also, in order to prevent dissolution of arsenic by acid rain, the effects of limestone for the neutrality method on the soil were investigated. The arsenic in soil specimen was dissolved by strong acidic solution below pH1.0. The maximum amount of dissolved arsenic increased with decreasing pH value. Furthermore, it was found very effective to use limestones for the neutrality method. The neutralization of limestones in acidic solution was found to follow the equation of chemical reaction-controlling formulation in unreacted-core models.

• Journal of Korea Soil Environment Society
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• v.3 no.1
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• pp.31-44
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• 1998

The geochemical experiments were carried out to investigate a removal effect of heavy metals in abdndoned metallic mine wastes, and to conceive a treatment techniques of them. In order to prevent contamination, experiment appature was made of acrylic acid resin and polyethylene which resist to acid and alkali. Experiment models are devided into four groups based on the system environments, distribution patterns and a kind of filling materials. The first group is background model(model I ) which is filled with waste only and opened to air. The second one is four layer group which is subdivided into two models, opened and closed systems, and the third mix group which is subdivided into three models based on mixing ratio of filling materials and system environment like a layered group. The forth is composed of two layer model, lower one composed of waste and upper one limestone chips. Solution drained from Model Ishows a high contents of heavy metals on the all terms of experiments. Among the models, however, the closed mix model V and Ⅶ show the most effective removal of heavy metals liberated from wastes. Models having different mixing ratios of filling materials on closed systems does not affect in heavy metal removal effect. But, the distribution patterns of filling materials affect very much on removal effect of heavy metals. The closed models with same constitution ratios and distribution patterns of filling materials show more and less effective removal to the open models.

• Resources Recycling
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• v.13 no.4
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• pp.3-10
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• 2004

The intension of this study is to produce ordinary portland cement using ash, both bottom ash and fly ash, obtained from municipal solid waste incineration ash (MSWI). We used limestone, waste molding sand, shale, slag from converting furnaces and fly ash as main raw materials and mixed them, setting the lime saturation factor (LSF) within 91.0, the silica modulus (SM) within 2.40, and iron modulus (IM) within 1.80. We conducted tests adding bottom ash alone 1, 2 and 3％ by weight, respectively, and a mixture of bottom ash 0.9％ and fly ash 0.1 ％ by weight. The result of analysis on clinker shows that the more ash is added, the lower the burnability index (B.I.) falls, lowering the mineral evolution of calcium silicate accordingly. From the measurement of compressive strength we have learned that the more ash is used, the lower the strength becomes.

• Resources Recycling
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• v.6 no.1
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• pp.23-28
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• 1997

Iron and slag were prepared by melting mixed industrial wastes in an induction furnace. The wastes were steel can, limestone sludge, waste foundry sand, coal fly ash, and glasses. The effects of their mixing ratio on the charactenstics of the meltcd slag were investigated. The wastes were melted to slag under the constant basicity of 1.2. It was found that the major phases of the slag were P-C,S and C,AS and then ratio was determined by the mixing ratio af waste materials. The recovery of iron was about 93-95%. The feasibility of using the slag as the aggregate was confirmed by thc elution and campression tests.

• Journal of Environmental Health Sciences
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• v.30 no.5 s.81
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• pp.395-401
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• 2004

In this study, lots of methods have been studing to utilize energy and decrease contaminated effluents. There has been great progress on IGCC (Integrated gasification combined cycle) to reduce thermal energy losses. The following results have been conducted from desulfurization experiments using waste shell to remove $H_{2}S$. Unreacted core model ior desulfuriration rate prediction of sorbent was indicated. These were linear relationship between time and conversion. So co-current diffusion resistance was conducted reaction rate controlling step. The sulfidation rate is likely to be controlled primarily by countercurrent diffusion through the product layer of calcium sulfide(CaS) formed. Maximum desulfurization capacity was observed at 0.631 mm for lime, oyster and hard-shelled mussel. The kinetics of the sorption of $H_{2}S$ by CaO is sensitive to the reaction temperature and particle size at $800^{\circ}C$, and the reaction rate of oyster was faster than the calcined limestone at $700^{\circ}C$.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.79-84
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• 2003

In this study we propose an unsteady I-dimensional model of an iron ore sintering bed with multiple solid phases, which confers a phase on each solid material. This model contains coke combustion, limestone decomposition, gaseous reaction, heat transfers between each phase, and geometric changes of the solid particles. Simulation results are compared with the limited experimental data set of various coke contents and air supply rates. Effect of the coke diameter is also evaluated. They predict the experimental results well and show applicabilities to the various system of the fuel bed with various solid materials.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.729-732
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• 2006

Portland cement is presently the most widely used construction material. The process of manufacture of cement consists essentially of grinding the raw materials, mixing them intimately proportions and burning in a rotary kiln at a temperature of up to about $1450^{\circ}C$. Raw materials have used limestone, clay, silica, and iron oxide and fuel have used bituminous coal. Recently, A standpoint of the recycling of material resources, the production of cement use of industrial waste and residual products. Therefore, the final product of cement were included heavy metals such as $Cr^{+6}$ and Pb. The purpose of this study is standardization for $Cr^{+6}$ analysis in cement and concrete. From the comparative study of the examination method of $Cr^{+6}$ analysis, Japan cement association standard of $Cr^{+6}$ analysis is most suitable for the real state of affairs in korea.

• Land and Housing Review
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• v.14 no.4
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• pp.121-129
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• 2023

In this study, we attempted to reduce CO₂ generated during manufacturing by replacing limestone (CaCO₃), a carbonate mineral used to produce cement clinker, with a decarbonated raw material to which CO₂ is not bound. The raw material for decarbonization was cement paste attached to waste concrete, among various industrial by-products. Waste concrete has cement paste adhered to the aggregate, which cannot be separated efficiently by general crushing and grinding methods. Peeling and grinding methods effectively remove only the cement paste without damaging the original aggregate. The abrasion time, steel ball type, and steel ball ratio were selected as effective factors for Abrasion. An optimal abrasion experiment was conducted to produce waste concrete fine powder containing decarbonated CaO as a cement clinker raw material through an experimental design method. The experiment revealed that the optimal conditions for producing waste concrete fine powder were an abrasion time of 7 minutes, a steel ball size for pulverization of 8 mm, and a steel ball ratio for pulverization of 0.6.