• Title/Summary/Keyword: Waste Concrete Powder

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Research on Development of Magnetic Silicon Mold to Improve Free-form Concrete Panel Precision by Lateral Pressure

  • Jongyoung YOUN;Kyeongtae JEONG;Minje JO;Jihye KIM;Donghoon LEE
    • International conference on construction engineering and project management
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    • 2024.07a
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    • pp.186-192
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    • 2024
  • Free-form buildings are composed of different curved surfaces and panels with varying curvatures used for the exterior. Because free-form curved surfaces differ from those of conventional buildings, they serve as landmarks worldwide and generate economic and social profits. However, molds used to realize the curved surfaces of free-form buildings are typically single-use, resulting in construction waste and posing limitations such as environmental pollution and increased construction costs. To address this issue, current research is focused on developing reusable forms that precisely implement free-form curved surfaces. Among these approaches, the Free-form Concrete Panel (FCP) employs reusable silicone material as a mold. The silicone mold consists of a lower part and a side part, with both parts fixed together by friction due to the same material. However, during the concrete pouring process into the silicone mold, lateral pressure can cause shifting, reducing the precision of the FCP and resulting in defective panels. To address this challenge, this study introduces the use of iron powder in the lower part and magnets on the sides to secure the form using magnetic force.

Properties of High Volume Blast Furnace Slag Concrete using Recycled Aggregate with Incineration Waste Ash (소각장애시의 치환에 따른 고로슬래그 미분말 다량치환 순환골재 콘크리트의 특성)

  • Han, Cheon-Goo;Lee, Hyang-Jae;Kim, Jun-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.2
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    • pp.107-113
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    • 2013
  • This study is the study desiring to solve the problem by utilizing the kinds of recycled resources considered to be troubled complementarily. Namely the reaction of potential hydraulicity of Blast Furnace Slag Powder (BS) shall be reacted with the alkali of Recycled Fine Aggregates Coarse Aggregate, it has been experimented to obtain the optimum value with the replacement ratio of incineration plant ash (WA) treated with the slaked lime as the experiment variable by solving the alkali of shortage with the Ordinary Portland Cement (OPC). As a result, the liquidity and the air volume are declined slightly as the replacement ratio of incineration plant ash WA increases, the mixture of incineration plant ash WA 1% has been analyzed to be the most suitable considering the viewpoint of effective handling of waste as the compression and the tensile strength showed the maximum value before and after 1% even though it was disadvantageous with the increase of chloride content.

Predicting the splitting tensile strength of manufactured-sand concrete containing stone nano-powder through advanced machine learning techniques

  • Manish Kewalramani;Hanan Samadi;Adil Hussein Mohammed;Arsalan Mahmoodzadeh;Ibrahim Albaijan;Hawkar Hashim Ibrahim;Saleh Alsulamy
    • Advances in nano research
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    • v.16 no.4
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    • pp.375-394
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    • 2024
  • The extensive utilization of concrete has given rise to environmental concerns, specifically concerning the depletion of river sand. To address this issue, waste deposits can provide manufactured-sand (MS) as a substitute for river sand. The objective of this study is to explore the application of machine learning techniques to facilitate the production of manufactured-sand concrete (MSC) containing stone nano-powder through estimating the splitting tensile strength (STS) containing compressive strength of cement (CSC), tensile strength of cement (TSC), curing age (CA), maximum size of the crushed stone (Dmax), stone nano-powder content (SNC), fineness modulus of sand (FMS), water to cement ratio (W/C), sand ratio (SR), and slump (S). To achieve this goal, a total of 310 data points, encompassing nine influential factors affecting the mechanical properties of MSC, are collected through laboratory tests. Subsequently, the gathered dataset is divided into two subsets, one for training and the other for testing; comprising 90% (280 samples) and 10% (30 samples) of the total data, respectively. By employing the generated dataset, novel models were developed for evaluating the STS of MSC in relation to the nine input features. The analysis results revealed significant correlations between the CSC and the curing age CA with STS. Moreover, when delving into sensitivity analysis using an empirical model, it becomes apparent that parameters such as the FMS and the W/C exert minimal influence on the STS. We employed various loss functions to gauge the effectiveness and precision of our methodologies. Impressively, the outcomes of our devised models exhibited commendable accuracy and reliability, with all models displaying an R-squared value surpassing 0.75 and loss function values approaching insignificance. To further refine the estimation of STS for engineering endeavors, we also developed a user-friendly graphical interface for our machine learning models. These proposed models present a practical alternative to laborious, expensive, and complex laboratory techniques, thereby simplifying the production of mortar specimens.

Dynamic and Durability Properties of the Low-carbon Concrete using the High Volume Slag (High Volume Slag를 사용한 저탄소 콘크리트의 역학 및 내구특성)

  • Moon, Ji-Hwan;Lee, Sang-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.4
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    • pp.351-359
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    • 2013
  • Blast furnace slag (BFS) have many advantages that are related to effective value improvement on applying to concrete while side effects of blast furnace slag also appear. Thus, research team conducted an experiment with high volume slag to see if the attribute of waste alkali accelerator for mixing rate, mixed use of NaOH and $Na_2SiO_3$, and early strength agent for mixing rate for replacement ratio and for the types of the stimulants in order to increase the use of blast furnace slag1s powder. As the result of the experiment, when it comes to compression strength, all of the alkali stimulants have been improved as the replacement rate increases except for sodium hydroxide. Among the alkali stimulants, sodium silicate was high on dynamic elastic modulus and absorption factor. In case of early strength agent, the mix of mixing 1.5% and blast furnace slag 75% have showed high strength enhancement. In event of Waste Alkali accelerator, it has showed different consequences for each experiment.

A Review on the Recycling of the Concrete Waste Generate from the Decommissioning of Nuclear Power Plants (원전 해체 콘크리트 폐기물의 재활용에 대한 고찰)

  • Jeon, Ji-Hun;Lee, Woo-Chun;Lee, Sang-Woo;Kim, Soon-Oh
    • Economic and Environmental Geology
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    • v.54 no.2
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    • pp.285-297
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    • 2021
  • Globally, nuclear-decommissioning facilities have been increased in number, and thereby hundreds of thousands of wastes, such as concrete, soil, and metal, have been generated. For this reason, there have been numerous efforts and researches on the development of technology for volume reduction and recycling of solid radioactive wastes, and this study reviewed and examined thoroughly such previous studies. The waste concrete powder is rehydrated by other processes such as grinding and sintering, and the processes rendered aluminate (C3A), C4AF, C3S, and ��-C2S, which are the significant compounds controlling the hydration reaction of concrete and the compressive strength of the solidified matrix. The review of the previous studies confirmed that waste concretes could be used as recycling cement, but there remain problems with the decreasing strength of solidified matrix due to mingling with aggregates. There have been further efforts to improve the performance of recycling concrete via mixing with reactive agents using industrial by-products, such as blast furnace slag and fly ash. As a result, the compressive strength of the solidified matrix was proved to be enhanced. On the contrary, there have been few kinds of researches on manufacturing recycled concretes using soil wastes. Illite and zeolite in soil waste show the high adsorption capacity on radioactive nuclides, and they can be recycled as solidification agents. If the soil wastes are recycled as much as possible, the volume of wastes generated from the decommissioning of nuclear power plants (NPPs) is not only significantly reduced, but collateral benefits also are received because radioactive wastes are safely disposed of by solidification agents made from such soil wastes. Thus, it is required to study the production of non-sintered cement using clay minerals in soil wastes. This paper reviewed related domestic and foreign researches to consider the sustainable recycling of concrete waste from NPPs as recycling cement and utilizing clay minerals in soil waste to produce unsintered cement.

Manufacture of Ordinary Portland Cement Clinker Using Cement Paste of the Waste Concrete (폐콘크리트로부터 회수된 시멘트 페이스트 미분말의 시멘트 원료화 연구)

  • Ahn, Ji-Whan;Kim, Hyung-Seok;Cho, Jin-,Sang;Han, Gi-Chun;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.804-810
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    • 2003
  • The fine powder produced by heating and grinding of the waste concrete in the waste construction was investigated whether utilize as substitution raw material of SiO$_2$, CaO, and Al$_2$O$_3$ source for OPC clinker manufacture is possible or not. In order to synthesize OPC clinker, limestone, shale, converter slag and fly ash were used as main raw materials, and modulus was fixed LSF 91.0, SM 2.60, IM 1.60. The synthesized clinkers were characterized. The Main products of synthesized clinker were C$_3$S, ${\beta}$-C$_2$S, C$_3$A, C$_4$AF as OPC clinker at 1,43$^{\circ}C$. As a result of TG-DTA and burnability index(B.U) analysis of each raw mixtures, the formation temperature of clinker phases was similar and B.I was showed easy burning as 48.6∼51.4.

Estimation of compressive strength of BFS and WTRP blended cement mortars with machine learning models

  • Ozcan, Giyasettin;Kocak, Yilmaz;Gulbandilar, Eyyup
    • Computers and Concrete
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    • v.19 no.3
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    • pp.275-282
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    • 2017
  • The aim of this study is to build Machine Learning models to evaluate the effect of blast furnace slag (BFS) and waste tire rubber powder (WTRP) on the compressive strength of cement mortars. In order to develop these models, 12 different mixes with 288 specimens of the 2, 7, 28, and 90 days compressive strength experimental results of cement mortars containing BFS, WTRP and BFS+WTRP were used in training and testing by Random Forest, Ada Boost, SVM and Bayes classifier machine learning models, which implement standard cement tests. The machine learning models were trained with 288 data that acquired from experimental results. The models had four input parameters that cover the amount of Portland cement, BFS, WTRP and sample ages. Furthermore, it had one output parameter which is compressive strength of cement mortars. Experimental observations from compressive strength tests were compared with predictions of machine learning methods. In order to do predictive experimentation, we exploit R programming language and corresponding packages. During experimentation on the dataset, Random Forest, Ada Boost and SVM models have produced notable good outputs with higher coefficients of determination of R2, RMS and MAPE. Among the machine learning algorithms, Ada Boost presented the best R2, RMS and MAPE values, which are 0.9831, 5.2425 and 0.1105, respectively. As a result, in the model, the testing results indicated that experimental data can be estimated to a notable close extent by the model.

A study of the fresh properties of Recycled ready-mixed soil materials (RRMSM)

  • Huang, Wen-Ling;Wang, Her-Yung;Chen, Jheng-Hung
    • Computers and Concrete
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    • v.17 no.6
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    • pp.787-799
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    • 2016
  • Climate anomalies in recent years, numerous natural disasters caused by landslides and a large amount of entrained sands and stones in Taiwan have created significant disasters and greater difficulties in subsequent reconstruction. How to respond to these problems efficaciously is an important issue. In this study, the sands and stones were doped with recycled materials (waste LCD glass sand, slag powder), and material was mixed for recycled ready-mixed soil. The study is based on security and economic principles, using flowability test to determine the water-binder ratio (W/B=2.4, 2.6, and 2.8), a fixed soil: sand ratio of 6:4 and a soil: sand: glass ratio of 6:2:2 as fine aggregate. Slag (at concentrations of 0%, 20%, and 40%) replaced the cement. The following tests were conducted: flowability, initial setting time, unit weight, drop-weight and compressive strength. The results show that the slump values are 220 -290 mm, the slump flow values are 460 -1030 mm, and the tube flow values are 240-590 mm, all conforming to the objectives of the design. The initial setting times are 945-1695 min. The unit weight deviations are 0.1-0.6%. The three groups of mixtures conform to the specification, being below 7.6 cm in the drop-weight test. In the compressive strength test, the water-binder ratios for 2.4 are optimal ($13.78-17.84kgf/cm^2$). The results show that Recycled ready-mixed soil materials (RRMSM) possesses excellent flowability. The other properties, applied to backfill engineering, can effectively save costs and are conducive to environmental protection.

A Study on the Properties of Cementless Artificial Stone by Recycled Coarse Aggregate and Red Mud According to Replacement Ratio (순환 굵은골재 및 레드머드 치환율에 따른 무시멘트 인조석재의 특성에 관한 연구)

  • Park, Ju-Hwa;Pyeon, Su-Jeong;Lee, Sang-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.50-56
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    • 2019
  • This study aims to make artificial stone by recycling blast furnace slag powder, red mud and recycled aggregate, which are known as industrial waste. Recycled aggregate is a typical construction waste, and various recycled products such as concrete block are being sold. In this study, we tried to make artificial stone mixed with waste such as recycled aggregate, and experimented with the use of artificial stone and further study. As the red mud replacement ratio increased, the absorption ratio, fluidity and air content of the matrix were measured to be decreased, and the strength and density were found to increase. The fluidity and absorption ratio decreased with increasing the replacement ratio of recycled aggregate, and the air quantity, rate of aggregate on the surface, density and intensity increased to a certain level. Therefore, this study intends to make artificial stone using recycled resources and conducted basic experiments for further study.

Influence of Mixtures and Curing Conditions on Strength and Microstructure of Reactive Powder Concrete Using Ternary Pozzolanic Materials (배합 및 양생조건이 3성분계 포졸란재를 이용한 RPC의 강도발현 특성에 미치는 영향)

  • Janchivdorj, Khulgadai;Choi, Seung-Hoon;So, Hyoung-Seok;Seo, Ki-Seog;So, Seung-Young
    • Journal of the Korea Concrete Institute
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    • v.25 no.4
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    • pp.457-465
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    • 2013
  • This study discussed the influence of mixtures and curing conditions on the development of strength and microstructure of RPC using ternary pozzolanic materials. Through pilot experiment, various RPC was manufactured by adding single or mixed ternary pozzolanic materials such as silica fume, blast furnace slag and fly ash by mass of cement, up to 0~65%, and cured by using 4 types of method which are water and air-dried curing at $20^{\circ}C$, steam and hot-water curing at $90^{\circ}C$. The results show that the use of ternary pozzolanic materials and a suitable curing method are an effective method for improving development of strength and microstructure of RPC. The unit volume of cement was greatly reduced in RPC with ternary pozzolanic materials and unlike hydration reaction in cement, the pozzolanic reaction noticeably contributes to a reduction in hydration heat and dry shrinkage. A considerable improvement was found in the flexural strength of RPC using ternary pozzolanic materials, and then the utilization of a structural member subjected to bending was expected. The X-ray diffractometer (XRD) analysis and Scanning Electronic Microscope (SEM) revealed that the microstructure of RPC was denser by using the ternary pozzolanic materials than the original RPC containing silica fume only.