• Design & Manufacturing
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• v.15 no.1
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• pp.1-7
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• 2021

The position of the gate is one of the important factors for optimal injection molding. This is because inappropriate gate positions cannot fill the cavity uniformly, which can lead to defects such as contraction. In this study, CAE was performed on hot runner injection molding of the washing machine base and plasticity was compared by changing gate position from existing gate position. A total of two alternatives have been applied to compare the plasticity of the washing machine base according to its optimal gate position. The gate position of the improved molds and the gate position of the current mold is analyzed by injection molding analysis. The results of the fill time, the pressure at V/P switchover, clamping force, and deflection were compared. In washing machine base injection molding, the deflection was reduced by about 3.76% in the improved mold 2. In improved mold 1, the fill time during injection molding was reduced by 3.32% to enable uniform charging, and the clamping force was reduced by 31.24%. We have confirmed that the position of the gate can change the charging pressure and the clamping force and affect the quality and cost savings of the molded product.

• Journal of KSNVE
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• v.5 no.1
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• pp.85-93
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• 1995

The vibration of the dehydration process in a washing machine is important problem that affects the performance of products. In this paper, the upper structure of a washing machine is modeled as rigid body suspension system and, by numerical analysis, the amplitude of a spin basket and the transfer moment at a base plate are calculated. To examine the vibrational characteristics according to design variable change, the friction coefficient in anubber, the radius of curvature, the stiffness coefficient, initial length and locations of support springs are considered in the analysis. Experimental results are compared with those of analysis.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2013.10a
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• pp.543-548
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• 2013

This paper presents a design of magnetorheological (MR) damper for control vibration of washing machine. This design is based on the requirements such as small dimensions with high damping force, and minimal consumed energy. The MR damper is designed using the shear mode of MR fluid, and Bingham plastic model is used for optimization process. In this design, a multi-coil design is adopted for damper to enhance damping force and reduce optimally structural parts. In optimization process, ADPL (Ansys Parametric Design Language) program is applied. Base on the optimal parameters, MR damper is manufactured and tested. In evaluation of MR damper, a modified sliding mode control is formulated and applied in both simulation and experiment. Results of experiment show that the MR damper satisfy the requirement of damping force for vibration control of washing machine.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1993.10a
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• pp.99-105
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• 1993

본 연구에서는 세탁통 및 감속장치가 스너버(Snubber)와 지지 스프링에 의 해서 지지되는 하부지지형 세탁기를 모델로 선택하였으며, 시스템의 동특성 해석을 위하여 세탁기를 회전체를 갖는 강체 현가 시스템으로 모델링하고 운동방정식을 구하여 수치 해법을 적용하여 진동 특성을 계산하였다. 세탁기 의 진동 형태를 예측하기 위해서 밑판의 마찰 계수, 스터버의 곡률 반경, 지지 스프링 계수 및 위치 등을 진동량에 영향을 미치는 설계 변수로 선정하여 결과를 구하였으며, 이 자료들을 설계 변경시에 이용할 수 있게 하였다.

• Journal of Welding and Joining
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• v.30 no.2
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• pp.54-58
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• 2012

Al-coated steel sheets with excellent heat and corrosion resistance are widely used in various applications. In welding of thin plate, some defects such as unmelted zone and metal-through occur easily in the beginning and ending of welding line. In the study, the welding defects in Al-coated steel sheets were investigated with respect to plasma arc current, height between Cu block and base metals, and using a roller to align the height of the base metal. Full penetration and voids free welds were obtained with a plasma arc current 52A and weld speed 2.3m/min. An unmelted zone increased and Ericshen rate decreased as the height between Cu block and base metal increased from 0 to 0.6mm. Using a roller moving ahead of the plasma arc, the length of unmelted zone decreased from 1.7mm to 0.5mm.