• Title/Summary/Keyword: Warehouse automation

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Automation of Inventory Checking System for Outdoor Warehouse (야외창고 재고실사 자동화를 위한 시스템 개발)

  • Bae, Sung Moon;Han, Kwan Hee;Lee, Hwa Yong;Hong, Kum Suk
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.3
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    • pp.138-144
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    • 2018
  • Inventory inspection is an important task to eliminate the inconsistency between real assets and inventory management systems, and it is performed periodically at the site. In the case of a large-sized property, it is mainly managed in an outdoor workshop or a warehouse. However, due to the large area of the outdoor area, it is relatively difficult to identify the quantity and location of the property and is also vulnerable to theft. To solve this problem, we proposed a method and system for performing a warehouse inventory inspection using an unmanned aerial vehicle (UAV) and Bluetooth low energy (BLE) beacons. The proposed method has the following advantages. First of all, if we carry out inventory inspection by utilizing UAV, we can minimize user's effort compared to existing methods. The method of recognizing the asset by attaching the BLE beacon is more costly than using the existing RFID technology, but it is advantageous because the recognition distance is increased and the battery life of the tag is drastically increased. We also designed a BLE beacon reader for the system and implemented a prototype to show the feasibility of the proposed system. The prototype is based on Genuino 101, which is a kind of arduino, and adds HM-10 and Neo-6m modules to provide Bluetooth and GPS functions. The BLE beacon reader was tested in outdoor, and attached in drone. We also developed an inventory checking system based on the web to display results of inventory checking. The proposed approach enables the users to automate the operation of inventory checking on an outdoor warehouse.

Enterprise-wide Production Data Model for Decision Support System and Production Automation (생산 자동화 및 의사결정지원시스템 지원을 위한 전사적 생산데이터 프레임웍 개발)

  • Jang J.D.;Hong S.S.;Kim C.Y.;Bae S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.615-616
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    • 2006
  • Many manufacturing companies manage their production-related data for quality management and production management. Nevertheless, production related-data should be closely related to each other Stored data is mainly used to monitor their process and products' error. In this paper, we provide an enterprise-wide production data model for decision support system and product automation. Process data, quality-related data, and test data are integrated to identify the process inter or intra dependency, the yield forecasting, and the trend of process status. In addition, it helps the manufacturing decision support system to decide critical manufacturing problems.

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Development of Flexible Manufacturing Systems (FMS) (Flexible Manufacturing System (FMS)의 개발)

  • 강철희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.1-13
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    • 1991
  • This paper describes two FMS, which were developed by SAEIL Heavy Industries. One is FMS for machining of circular parts, that are automobile's axle shafts. This system consists of 13 units, including 7 CNC machine tools. The other is FMS for machining of non-circular parts namely casted or steel block within size of 1.2 X 1.2 X 1.5m. This FMS consists of 8-machining centers, 1-automated warehouse, 2-unmanned Robo Trailers, and computer control room. All systems are functioning satisfactorily and so help greately towards automation of Korean industries.

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Development of Inventory Control System for Large-scale Retailers using Neural Network and (s*,S*) Policy (신경회로망과 (s*,S*) 정책을 이용한 대규모 유통업을 위한 재고 관리 시스템의 개발)

  • 김우주
    • The Journal of Information Systems
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    • v.6 no.1
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    • pp.223-256
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    • 1997
  • Since the business scales of retailing companies become to be very large and the number of items dealt increases explosively, automation of inventory management becomes one of the most important issues to solve in retailing industry. In order to accomplish this automation of inventory management, there must be a great need to a method which can perform real-time decision making on inventory control in an automatic fashion, while communicating with inventory information systems like POS system and automatic warehousing system. But even in this circumstance, there are also many obstructions to such automation like varying demands, limited capacity of warehouse and exhibition room, need for strategic consideration on inventory control, etc., in a real sense. Due to these reasons, it seems very difficult that most large-scaled retailing companies get fully automated inventory management system. To overcome those difficulties and reflect them into inventory control, we propose a automated inventory control methodology for retailing industry based on neural network and policy model. Especially, policy model is devised to deal with dynamic varying demands and using this model, strategic goals on inventory can be considered into inventory control mechanism. Our proposed approach is implemented in workstation and its performance is also empirically verified also against to real case of one of the major retailing firm in Korea.

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A Study on the Architectural Changes of the Logistics Center due to Automation and Enlargement - Focusing on the case of Coupang, E-Mart, Amazon Logistics Centers - (자동화, 대형화로 인한 물류센터의 건축적 변화에 대한 고찰 - 쿠팡, 이마트, Amazon 물류센터의 사례를 중심으로 -)

  • Jo, Yong-Hyun;Choi, Choon
    • Journal of the Architectural Institute of Korea Planning & Design
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    • v.36 no.1
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    • pp.37-48
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    • 2020
  • Logistics centers, distribution centers, or warehouse facilities increasingly dominate urban and suburban landscapes, their enormous but blank, repetitive facades completely overshadowing adjacent buildings. Mostly ignored by architects, this new building type symbolically represents the arrival of post-anthropocene, or post-urbicene era of architecture, in which an increasing portion of our built environment will not be intended for human occupancy, but rather for use by machines and artificial intelligence. As a new wave of logistics centers are becoming more automated, and more supersized, it is important to deepen architects' understanding of the organizational logic and programming factors that inform the overall design decisions for these facilities. With a particular focus on three case studies--Coupang, E-Mart, and Amazon Fulfillment Centers, this research examines the current trends in automation and expansion of logistics centers, and offers an analysis and forecast for future facilities in South Korea.

Indoor Location and Pose Estimation Algorithm using Artificial Attached Marker (인공 부착 마커를 활용한 실내 위치 및 자세 추정 알고리즘)

  • Ahn, Byeoung Min;Ko, Yun-Ho;Lee, Ji Hong
    • Journal of Korea Multimedia Society
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    • v.19 no.2
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    • pp.240-251
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    • 2016
  • This paper presents a real-time indoor location and pose estimation method that utilizes simple artificial markers and image analysis techniques for the purpose of warehouse automation. The conventional indoor localization methods cannot work robustly in warehouses where severe environmental changes usually occur due to the movement of stocked goods. To overcome this problem, the proposed framework places artificial markers having different interior pattern on the predefined position of the warehouse floor. The proposed algorithm obtains marker candidate regions from a captured image by a simple binarization and labeling procedure. Then it extracts maker interior pattern information from each candidate region in order to decide whether the candidate region is a true marker or not. The extracted interior pattern information and the outer boundary of the marker are used to estimate location and heading angle of the localization system. Experimental results show that the proposed localization method can provide high performance which is almost equivalent to that of the conventional method using an expensive LIDAR sensor and AMCL algorithm.

Smart Warehouse Management System Utilizing IoT-based Autonomous Mobile Robot for SME Manufacturing Factory (중소제조기업을 위한 IoT기반의 자율이동모듈을 활용한 스마트 창고관리 시스템 개발)

  • Kim, Jeong-A;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.5
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    • pp.237-244
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    • 2018
  • The Smart Factory level of manufacturing factories of SMEs now lacks a system for grasping the accurate inventory amount associated with inventory movements in managing warehouses at the basic level. Also, it is difficult to manage accurate materials for loss of data due to worker manual work and production method due to experience. In order to solve this problem, in this paper, automatic acquisition of inventory to minimize manual work to grasp workers' Inventory and improve automation is done. In the smart warehouse management system using the IoT-based autonomous mobile module, the autonomous mobile module acquires the data of the inventory storage while moving through the line. In order to grasp the material of the Inventory storage, The Camera module recognizes the name of the inventory storage. And Then, If output matches, the data measured by the sensor is transferred to the server. This data can be processed, saved in a database, and real-time inventory quantity and location can be grasped in a web-based monitoring environment for administrators. The Real-time Automatic Inventory (RAIC) systems is reduce manual tasks and expect the effects of automated inventory management systems.

Robust Control of Multi-Echelon Production-Distribution Systems with Limited Decision Policy (II)- Numerical Simulation-

  • Jeong, Sang-Hwa;Oh, Yong-Hun;Kim, Sang-Suk
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.380-392
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    • 2000
  • A typical production-distribution system consist of three main echelons representing the retailer, distributors, and a factory each with an on-site warehouse. The system is sufficiently general and realistic to represent many industrial situations. However, decision functions and parameters have been selected to apply particularly to the production and distribution of consumer durables. The flows included in the model are materials, orders, and those information flows needed to support the material and order-rate decisions. In this work, a realistic production-distribution system has been used as a basic model, which consists of three sectors: retailer, distributor, and factory. That system is a nonlinear 25th-order continuous system interconnected between the echelons. Using a modern control algorithm, a typical multi-echelon production-distribution system using a dynamic controller is numerically simulated in the nominal plant and in the perturbed plant when the piecewise constant manufacturing decision is limited by a factory manufacturing upper-limit due to capital equipment, manpower, and factory lotsize.

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A Study on Development of the Measure of Effects for Pallets Standardization (파렛트 표준화의 효과평가척도 개발에 관한 연구)

  • Kim, Hyeon-Seung;Do, Hwa-Yong;Park, Dong-Ju;Choe, Chang-Ho
    • Journal of Korean Society of Transportation
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    • v.27 no.1
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    • pp.97-105
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    • 2009
  • It is expected that logistics standardization have an great effect on industry and national economy due to cost saving and improving efficiency. Therefore all countries of the world make a strenuous effort to take a lead of logistics standardization Despite such efforts of every country, our country remained a lukewarm attitude about logistics standardization. Especially, our country remained a lukewarm attitude about logistics standardization effect quantify. We have to suggest the necessity of standardization and the effect for carrying out logistics standard. So, this study performed literature review and case study for development of effect valuation method. Also, this study developed effect valuation standard for quantifiable standardization effect and drew the effect valuation standard model. First, the measure of preliminary effectiveness was chosen for MOE selection. As a results, vehicle load ratio, delivery cost, keeping space efficiency warehouse automation ratio, etc. were selected. Then, vehicle/truck load ratio, warehouse keeping efficiency, up unloading hour, packaging cost, consistency transportation ratio were chosen for MOE of pallet standardization.

Full-text databases as a means for resource sharing (자원공유 수단으로서의 전문 데이터베이스)

  • 노진구
    • Journal of Korean Library and Information Science Society
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    • v.24
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    • pp.45-79
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    • 1996
  • Rising publication costs and declining financial resources have resulted in renewed interest among librarians in resource sharing. Although the idea of sharing resources is not new, there is a sense of urgency not seen in the past. Driven by rising publication costs and static and often shrinking budgets, librarians are embracing resource sharing as an idea whose time may finally have come. Resource sharing in electronic environments is creating a shift in the concept of the library as a warehouse of print-based collection to the idea of the library as the point of access to need information. Much of the library's material will be delivered in electronic form, or printed. In this new paradigm libraries can not be expected to su n.0, pport research from their own collections. These changes, along with improved communications, computerization of administrative functions, fax and digital delivery of articles, advancement of data storage technologies, are improving the procedures and means for delivering needed information to library users. In short, for resource sharing to be truly effective and efficient, however, automation and data communication are essential. The possibility of using full-text online databases as a su n.0, pplement to interlibrary loan for document delivery is examined. At this point, this article presents possibility of using full-text online databases as a means to interlibrary loan for document delivery. The findings of the study can be summarized as follows : First, turn-around time and the cost of getting a hard copy of a journal article from online full-text databases was comparable to the other document delivery services. Second, the use of full-text online databases should be considered as a method for promoting interlibrary loan services, as it is more cost-effective and labour saving. Third, for full-text databases to work as a document delivery system the databases must contain as many periodicals as possible and be loaded on as many systems as possible. Forth, to contain many scholarly research journals on full-text databases, we need guidelines to cover electronic document delivery, electronic reserves. Fifth, to be a full full-text database, more advanced information technologies are really needed.

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