• Title/Summary/Keyword: Warehouse automation

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Automation of Inventory Checking System for Outdoor Warehouse (야외창고 재고실사 자동화를 위한 시스템 개발)

  • Bae, Sung Moon;Han, Kwan Hee;Lee, Hwa Yong;Hong, Kum Suk
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.3
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    • pp.138-144
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    • 2018
  • Inventory inspection is an important task to eliminate the inconsistency between real assets and inventory management systems, and it is performed periodically at the site. In the case of a large-sized property, it is mainly managed in an outdoor workshop or a warehouse. However, due to the large area of the outdoor area, it is relatively difficult to identify the quantity and location of the property and is also vulnerable to theft. To solve this problem, we proposed a method and system for performing a warehouse inventory inspection using an unmanned aerial vehicle (UAV) and Bluetooth low energy (BLE) beacons. The proposed method has the following advantages. First of all, if we carry out inventory inspection by utilizing UAV, we can minimize user's effort compared to existing methods. The method of recognizing the asset by attaching the BLE beacon is more costly than using the existing RFID technology, but it is advantageous because the recognition distance is increased and the battery life of the tag is drastically increased. We also designed a BLE beacon reader for the system and implemented a prototype to show the feasibility of the proposed system. The prototype is based on Genuino 101, which is a kind of arduino, and adds HM-10 and Neo-6m modules to provide Bluetooth and GPS functions. The BLE beacon reader was tested in outdoor, and attached in drone. We also developed an inventory checking system based on the web to display results of inventory checking. The proposed approach enables the users to automate the operation of inventory checking on an outdoor warehouse.

Enterprise-wide Production Data Model for Decision Support System and Production Automation (생산 자동화 및 의사결정지원시스템 지원을 위한 전사적 생산데이터 프레임웍 개발)

  • Jang J.D.;Hong S.S.;Kim C.Y.;Bae S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.615-616
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    • 2006
  • Many manufacturing companies manage their production-related data for quality management and production management. Nevertheless, production related-data should be closely related to each other Stored data is mainly used to monitor their process and products' error. In this paper, we provide an enterprise-wide production data model for decision support system and product automation. Process data, quality-related data, and test data are integrated to identify the process inter or intra dependency, the yield forecasting, and the trend of process status. In addition, it helps the manufacturing decision support system to decide critical manufacturing problems.

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Development of Flexible Manufacturing Systems (FMS) (Flexible Manufacturing System (FMS)의 개발)

  • 강철희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.1-13
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    • 1991
  • This paper describes two FMS, which were developed by SAEIL Heavy Industries. One is FMS for machining of circular parts, that are automobile's axle shafts. This system consists of 13 units, including 7 CNC machine tools. The other is FMS for machining of non-circular parts namely casted or steel block within size of 1.2 X 1.2 X 1.5m. This FMS consists of 8-machining centers, 1-automated warehouse, 2-unmanned Robo Trailers, and computer control room. All systems are functioning satisfactorily and so help greately towards automation of Korean industries.

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Development of Inventory Control System for Large-scale Retailers using Neural Network and (s*,S*) Policy (신경회로망과 (s*,S*) 정책을 이용한 대규모 유통업을 위한 재고 관리 시스템의 개발)

  • 김우주
    • The Journal of Information Systems
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    • v.6 no.1
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    • pp.223-256
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    • 1997
  • Since the business scales of retailing companies become to be very large and the number of items dealt increases explosively, automation of inventory management becomes one of the most important issues to solve in retailing industry. In order to accomplish this automation of inventory management, there must be a great need to a method which can perform real-time decision making on inventory control in an automatic fashion, while communicating with inventory information systems like POS system and automatic warehousing system. But even in this circumstance, there are also many obstructions to such automation like varying demands, limited capacity of warehouse and exhibition room, need for strategic consideration on inventory control, etc., in a real sense. Due to these reasons, it seems very difficult that most large-scaled retailing companies get fully automated inventory management system. To overcome those difficulties and reflect them into inventory control, we propose a automated inventory control methodology for retailing industry based on neural network and policy model. Especially, policy model is devised to deal with dynamic varying demands and using this model, strategic goals on inventory can be considered into inventory control mechanism. Our proposed approach is implemented in workstation and its performance is also empirically verified also against to real case of one of the major retailing firm in Korea.

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A Study on the Architectural Changes of the Logistics Center due to Automation and Enlargement - Focusing on the case of Coupang, E-Mart, Amazon Logistics Centers - (자동화, 대형화로 인한 물류센터의 건축적 변화에 대한 고찰 - 쿠팡, 이마트, Amazon 물류센터의 사례를 중심으로 -)

  • Jo, Yong-Hyun;Choi, Choon
    • Journal of the Architectural Institute of Korea Planning & Design
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    • v.36 no.1
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    • pp.37-48
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    • 2020
  • Logistics centers, distribution centers, or warehouse facilities increasingly dominate urban and suburban landscapes, their enormous but blank, repetitive facades completely overshadowing adjacent buildings. Mostly ignored by architects, this new building type symbolically represents the arrival of post-anthropocene, or post-urbicene era of architecture, in which an increasing portion of our built environment will not be intended for human occupancy, but rather for use by machines and artificial intelligence. As a new wave of logistics centers are becoming more automated, and more supersized, it is important to deepen architects' understanding of the organizational logic and programming factors that inform the overall design decisions for these facilities. With a particular focus on three case studies--Coupang, E-Mart, and Amazon Fulfillment Centers, this research examines the current trends in automation and expansion of logistics centers, and offers an analysis and forecast for future facilities in South Korea.

Indoor Location and Pose Estimation Algorithm using Artificial Attached Marker (인공 부착 마커를 활용한 실내 위치 및 자세 추정 알고리즘)

  • Ahn, Byeoung Min;Ko, Yun-Ho;Lee, Ji Hong
    • Journal of Korea Multimedia Society
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    • v.19 no.2
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    • pp.240-251
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    • 2016
  • This paper presents a real-time indoor location and pose estimation method that utilizes simple artificial markers and image analysis techniques for the purpose of warehouse automation. The conventional indoor localization methods cannot work robustly in warehouses where severe environmental changes usually occur due to the movement of stocked goods. To overcome this problem, the proposed framework places artificial markers having different interior pattern on the predefined position of the warehouse floor. The proposed algorithm obtains marker candidate regions from a captured image by a simple binarization and labeling procedure. Then it extracts maker interior pattern information from each candidate region in order to decide whether the candidate region is a true marker or not. The extracted interior pattern information and the outer boundary of the marker are used to estimate location and heading angle of the localization system. Experimental results show that the proposed localization method can provide high performance which is almost equivalent to that of the conventional method using an expensive LIDAR sensor and AMCL algorithm.

Smart Warehouse Management System Utilizing IoT-based Autonomous Mobile Robot for SME Manufacturing Factory (중소제조기업을 위한 IoT기반의 자율이동모듈을 활용한 스마트 창고관리 시스템 개발)

  • Kim, Jeong-A;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.5
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    • pp.237-244
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    • 2018
  • The Smart Factory level of manufacturing factories of SMEs now lacks a system for grasping the accurate inventory amount associated with inventory movements in managing warehouses at the basic level. Also, it is difficult to manage accurate materials for loss of data due to worker manual work and production method due to experience. In order to solve this problem, in this paper, automatic acquisition of inventory to minimize manual work to grasp workers' Inventory and improve automation is done. In the smart warehouse management system using the IoT-based autonomous mobile module, the autonomous mobile module acquires the data of the inventory storage while moving through the line. In order to grasp the material of the Inventory storage, The Camera module recognizes the name of the inventory storage. And Then, If output matches, the data measured by the sensor is transferred to the server. This data can be processed, saved in a database, and real-time inventory quantity and location can be grasped in a web-based monitoring environment for administrators. The Real-time Automatic Inventory (RAIC) systems is reduce manual tasks and expect the effects of automated inventory management systems.

Robust Control of Multi-Echelon Production-Distribution Systems with Limited Decision Policy (II)- Numerical Simulation-

  • Jeong, Sang-Hwa;Oh, Yong-Hun;Kim, Sang-Suk
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.380-392
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    • 2000
  • A typical production-distribution system consist of three main echelons representing the retailer, distributors, and a factory each with an on-site warehouse. The system is sufficiently general and realistic to represent many industrial situations. However, decision functions and parameters have been selected to apply particularly to the production and distribution of consumer durables. The flows included in the model are materials, orders, and those information flows needed to support the material and order-rate decisions. In this work, a realistic production-distribution system has been used as a basic model, which consists of three sectors: retailer, distributor, and factory. That system is a nonlinear 25th-order continuous system interconnected between the echelons. Using a modern control algorithm, a typical multi-echelon production-distribution system using a dynamic controller is numerically simulated in the nominal plant and in the perturbed plant when the piecewise constant manufacturing decision is limited by a factory manufacturing upper-limit due to capital equipment, manpower, and factory lotsize.

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Implementation of Smart Logistics Warehouse System (스마트 물류창고 시스템)

  • Sang-Sam Yeo;SeungJin Kim;NamYoung Heo;TaeMin Park;HyungChul Joo
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2024.01a
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    • pp.267-268
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    • 2024
  • 한국통합 물류협회에 따르면 총 택배 물량은 2020년은 약34억 개, 2021년은 약36억 만 개로 매년 꾸준히 성장하였다. 택배 물류센터에서 택배를 고객에게 전달시키기 위해서는 포장, 검수, 진열, 파지, 상차, 하차 등 많은 공정이 필요하다. 고용 인력의 부족, 인건비 상승, 부상의 위험, 높은 노동의 강도 등의 문제가 발생하였고, 소비자들의 입장에서도 제품 손상 또는 배송 지연 등의 여러 가지 문제를 야기해왔다. 본 논문은 로봇과 자율주행 기술을 활용하여 상품의 분류 및 배송과정을 자동화 하는 '스마트 물류창고 시스템'을 제안한다. 컨베이어 벨트를 이용해 택배물품의 분류를 자동화하고 자율주행 차량을 통해 배송을 하게 되고 DB를 통해 물품을 관리하게 되어 효율적인 운영을 가능하게 하고 경제적 손실을 줄인다. 적외선 센서, 바코드 센서를 이용해 컨베이어 벨트 구동 및 물품의 정보를 알 수 있으며 서보모터로 물품을 분류한다. 또한 입출고 차량이 명령을 통해 물품을 자동으로 입고 및 출고하여 DB에게 물품의 정보를 전송한다. 스마트 물류창고 시스템을 통해 인건비 절감, 오 배송, 물품 파손 등이 사라지게 되고 물류창고 뿐만 아니라 다양한 분야에서 적용 할 수 있을 것이다.

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A Study on Development of the Measure of Effects for Pallets Standardization (파렛트 표준화의 효과평가척도 개발에 관한 연구)

  • Kim, Hyeon-Seung;Do, Hwa-Yong;Park, Dong-Ju;Choe, Chang-Ho
    • Journal of Korean Society of Transportation
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    • v.27 no.1
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    • pp.97-105
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    • 2009
  • It is expected that logistics standardization have an great effect on industry and national economy due to cost saving and improving efficiency. Therefore all countries of the world make a strenuous effort to take a lead of logistics standardization Despite such efforts of every country, our country remained a lukewarm attitude about logistics standardization. Especially, our country remained a lukewarm attitude about logistics standardization effect quantify. We have to suggest the necessity of standardization and the effect for carrying out logistics standard. So, this study performed literature review and case study for development of effect valuation method. Also, this study developed effect valuation standard for quantifiable standardization effect and drew the effect valuation standard model. First, the measure of preliminary effectiveness was chosen for MOE selection. As a results, vehicle load ratio, delivery cost, keeping space efficiency warehouse automation ratio, etc. were selected. Then, vehicle/truck load ratio, warehouse keeping efficiency, up unloading hour, packaging cost, consistency transportation ratio were chosen for MOE of pallet standardization.