• 제목/요약/키워드: Wall-thinning

검색결과 271건 처리시간 0.025초

감육배관의 손상모드에 따른 음향방출 특성 (Acoustic Emmision Characteristics according to Failure Modes of Pipes with Local Wall Thinning)

  • 안석환;남기우;김선진;김진환;김현수;박인덕
    • 한국해양공학회지
    • /
    • 제16권5호
    • /
    • pp.66-72
    • /
    • 2002
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. However, effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. In this study, we investigated failure modes of locally wall thinned pipes and AE signals by bending test. From test results, we could be divided four types of failure modes of ovalization, crack initiation after ovalization, local buckling and crack initiation after local buckling. And fracture behaviors such as elastic region, yielding region, plastic deformation region and crack progress region could be evaluated by AE counts, accumulative counts and time-frequency analysis during bending test. The result of the frequency range is expected to be basic data that can inspect plants in real-time.

배관부 감육 손상의 비파괴 평가를 위한 레이저 초음파 기술 적용 (Application of Laser Ultrasonic Technique for Nondestructive Evaluation of Wall Thinning in Pipe)

  • 홍경민;강영준;박락규;윤석범
    • 비파괴검사학회지
    • /
    • 제33권4호
    • /
    • pp.361-367
    • /
    • 2013
  • 원자력 발전소의 많은 배관들은 고온, 고압 환경에서 사용되고 있으며, 부식에 의한 감육 손상이 빈번하게 발생하고 있다. 이러한 배관의 감육 손상은 원전 설비가 노후화됨에 따라 점차 증가할 것으로 예상된다. 따라서, 배관 부식에 의한 원전 설비의 사고를 예방하기 위해 배관부의 감육 손상 및 부식 결함을 비파괴적인 방법으로 평가할 필요가 있다. 특히, 원자력 발전소의 배관에서 발생하는 감육 손상을 실시간으로 평가하기 위한 레이저 초음파 기술은 기존의 접촉식 방법이 가지는 한계를 넘어 접근이 어려운 부위에서도 측정이 가능하다. 본 연구에서는 비파괴, 비접촉식 평가를 위해 레이저를 이용한 광학적 방법을 적용하였다. 펄스 레이저로 초음파를 발생시키고 레이저 간섭계를 이용하여 초음파 신호를 획득하였으며, 먼저 감육 손상이 없는 배관에서의 초음파 신호를 검출하여 배관 내에서의 종파 속도를 측정하였다. 그리고, 배관의 두께대비 20, 30, 40, 50%의 인위적인 감육 배관을 제작하여 종파 속도를 측정하였다. 측정된 종파 속도를 이용하여 감육 배관의 두께를 계산할 수 있고, 감육 손상 부분(내부결함 깊이)의 정량적 평가도 가능하였다.

원전 2차측 배관 감육여부 판별을 위한 Total Point Method 전산 알고리즘 개발 (Development of Numerical Algorithm of Total Point Method for Thinning Evaluation of Nuclear Secondary Pipes)

  • 오영진;윤훈;문승재;한경희;박병욱
    • 한국압력기기공학회 논문집
    • /
    • 제11권2호
    • /
    • pp.31-39
    • /
    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion (FAC) and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs). Most NPPs have management programs to ensure pipe integrity due to wall-thinning that includes periodic measurements for pipe wall thicknesses using ultrasonic tests (UTs). Nevertheless, thinning evaluations are not easy because the amount of thickness reduction being measured is often quite small compared to the accuracy of the inspection technique. U.S. Electric Power Research Institute (EPRI) had proposed Total Point Method (TPM) as a thinning occurrence evaluation method, which is a very useful method for detecting locally thinned pipes or fittings. However, evaluation engineers have to discern manually the measurement data because there are no numerical algorithm for TPM. In this study, numerical algorithms were developed based on non-parametric and parametric statistical method.

직관 배관의 국부 감육결함에 대한 건전성 평가 모델 (Integrity Evaluation Model for a Straight Pipe with Local Wall Thinning Defect)

  • 박치용;김진원
    • 대한기계학회논문집A
    • /
    • 제29권5호
    • /
    • pp.734-742
    • /
    • 2005
  • The present study proposes the integrity evaluation model for a straight pipe with local wall thinning defect, which reflects the characteristics of training shape and loading condition in the Piping of nuclear power plant. For this purpose, a series of finite element analyses are performed under various defect geometries and loading conditions, and real pipe experiment data performed previously is employed. The model includes the effect of thinning length as well as thinning depth and width, and also it considers the combined loading effect between internal pressure and bending moment. The proposed model has been validated using the results of finite element analysis and pipe experiment data. The results indicate that the proposed model provides more reliable predictions of pipe failure than the current existing model, in terms of accuracy, consistency, and conservativeness of results.

원전 2차계통의 출력증강 운전에 따른 배관감육 영향 분석 (Analysis of Wall-Thinning Effects Caused by Power Uprates in the Secondary System of a Nuclear Power Plant)

  • 윤훈;황경모;이효승;문승재
    • Corrosion Science and Technology
    • /
    • 제15권3호
    • /
    • pp.135-140
    • /
    • 2016
  • Piping and equipment are degraded by flow-accelerated corrosion (FAC) in nuclear power plants. FAC causes numerous problems and nuclear utilities maintain programs to control FAC. The key parameters influencing FAC are hydrodynamic conditions, water chemistry, and effect of materials. Recently, a nuclear utility has planned slight power uprates in Korea. Operating conditions need to be changed in the secondary system according to power uprates. This study analyzed the effect of wall-thinning caused by power uprates. The change of operation data in the secondary cycle is reviewed, and wall-thinning rates are analyzed in the main lines. As a result, two phase (mixture of water and steam) lines have a greater impact than a water line under power uprate conditions. Also, the quality of steam is the most important factor for FAC in two phase lines.

CHECWORKS 코드를 이용한 국내 원전 2차계통 배관감육 해석 (Wall Thinning Analyses for Secondary Side Piping of Domestic NPPs Using CHECWORKS Code)

  • 황경모;진태은;이성호;김위수
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집D
    • /
    • pp.807-812
    • /
    • 2001
  • This paper represents the wall thinning analysis results for secondary side piping of two types of domestic nuclear power plants based on the DB establishment and F AC analysis study for NPP secondary system piping. CHECWORKS code utilized in this study has been applied world widely to wall thinning analyses for secondary side piping and its reliability has also been proved. The predicted wear rates for several piping systems of a pressurized water reactor NPP are compared with those of a pressurized heavy water reactor NPP and with the measured wear rates. On the basis of comparison results of the predicted and measured wear rates, the analysis results can be effectively applied to the development of a standard thinned pipe management program targeted all domestic nuclear power plants.

  • PDF

The Effects of Lift-Off from Wall Thinning Signal in Pulsed Eddy Current Testing

  • Park, Duck-Gun;Angani, C.S.;Kishore, M.B.;Kim, C.G.;Lee, D.H.
    • Journal of Magnetics
    • /
    • 제17권4호
    • /
    • pp.298-301
    • /
    • 2012
  • In order to know the effect of surface irregularity in the detection of local wall thinning of pipeline using pulsed eddy current (PEC), the lift-off effects on PEC signal have been investigated. Three kinds of parameters in the PEC signal, which is "peak amplitude", "time to peak amplitude" and "time to zero crossing" are analyzed to separate the lift-off effects in the PEC signal. The distance from sensor to the bottom of sample which is the total thickness of combined insulator and sample is kept constant. The magnitude of the differential peak amplitude is increased with increasing sample thickness, the time to peak amplitude is increased with increasing the sample thickness. To determine the effect of lift-off, a number of balanced transient responses combining wall thinning locations and lift-off distances were plotted.

굽힘하중을 받는 배관의 파손에 미치는 감육의 영향 (Effect of Wall Thinning on the Failure of Pipes Subjected to Bending Load)

  • 안석환;남기우
    • 대한기계학회논문집A
    • /
    • 제29권4호
    • /
    • pp.606-613
    • /
    • 2005
  • Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of ${\ell}\;=10mm,$ 25mm, and 120mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area.

유한요소해석을 이용한 국부 감육배관에 대한 응력집중계수 제시 (Finite Element Based Stress Concentration Factors for Pipes with Local Wall Thinning)

  • 손범구;김윤재;김영진
    • 대한기계학회논문집A
    • /
    • 제28권7호
    • /
    • pp.1014-1020
    • /
    • 2004
  • The present work complies the elastic stress concentration factor for a pipe with local wall thinning, based on detailed three-dimensional elastic FE analysis. To cover practically interesting cases, a wide range of pipe and defect geometries are considered, and both internal pressure and global bending are considered. Resulting values of stress concentration factors are tabulated for practical use, and the effect of relevant parameters such as pipe and defect geometries on stress concentration factors are discussed. The present results would provide valuable information to estimate fatigue damage of the pipe with local wall thinning under high cycle fatigue.

내압을 받는 외부 국부 감육 직관의 파손 기준 (Failure Criterion of Straight Pipe with Outer Local Wall Thinning under Internal Pressure)

  • 김수영;남기우
    • 동력기계공학회지
    • /
    • 제18권1호
    • /
    • pp.76-83
    • /
    • 2014
  • This study was carried out an experimental and finite element analysis on the fracture behavior of straight pipes with local wall thinning under internal pressure. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area has an eroded ratio of d/t=0.80~0.92 and an eroded length of l=25, 50 and 102 mm. Three-dimensional elastic-plastic analyses were also carried out using the finite element method, which is able to accurately simulate failure behaviors. In regards to the relation ship between pressure and eroded ratio, the criterion that can be used safely under operating pressure and design pressure were obtained from this calculation. The results of this calculation were in relatively good agreement with that of the experiment.