• Title/Summary/Keyword: Wall thinning pipe

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Effect of Wall Thinning on the Failure of Pipes Subjected to Bending Load (굽힘하중을 받는 배관의 파손에 미치는 감육의 영향)

  • Ahn Seok-Hwan;Nam Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.606-613
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    • 2005
  • Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of ${\ell}\;=10mm,$ 25mm, and 120mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area.

Ramifications of Structural Deformations on Collapse Loads of Critically Cracked Pipe Bends Under In-Plane Bending and Internal Pressure

  • Sasidharan, Sumesh;Arunachalam, Veerappan;Subramaniam, Shanmugam
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.254-266
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    • 2017
  • Finite-element analysis based on elastic-perfectly plastic material was conducted to examine the influence of structural deformations on collapse loads of circumferential through-wall critically cracked $90^{\circ}$ pipe bends undergoing in-plane closing bending and internal pressure. The critical crack is defined for a through-wall circumferential crack at the extrados with a subtended angle below which there is no weakening effect on collapse moment of elbows subjected to in-plane closing bending. Elliptical and semioval cross sections were postulated at the bend regions and compared. Twice-elastic-slope method was utilized to obtain the collapse loads. Structural deformations, namely, ovality and thinning, were each varied from 0% to 20% in steps of 5% and the normalized internal pressure was varied from 0.2 to 0.6. Results indicate that elliptic cross sections were suitable for pipe ratios 5 and 10, whereas for pipe ratio 20, semioval cross sections gave satisfactory solutions. The effect of ovality on collapse loads is significant, although it cancelled out at a certain value of applied internal pressure. Thinning had a negligible effect on collapse loads of bends with crack geometries considered.

Analytical Equivalent Stiffness Analysis for Various Reinforcements of Wall-thinned Pipe (감육 배관의 다양한 보강 형태에 따른 이론적 등가 강성 검증)

  • Je-Hoon Jang;Ji-Su Kim;Yun-Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.1
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    • pp.11-18
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    • 2022
  • When wall-thinning in a pipe occurs during operation of nuclear power plant, reinforcement of the pipe needs to be performed. Accordingly, the structural response of the piping system due to introduction of the reinforcement may be re-evaluated. For elastic structural analysis of the piping system with the reinforced pipe using finite element (FE) analysis, the stiffness of the reinforced pipe is needed. In this study, the stiffness matrix of wall-thinned pipe with pad reinforcement or composite reinforcement is analytically derived. The validity of the proposed equations is checked by comparing with systematic finite element (FE) analysis results.

Application Defects Detection in the Small-Bore Pipe Using Infrared Thermography Technique (적외선열화상 카메라를 이용한 원전 소구경 감육배관의 결함 검출)

  • Yun, Kyung-Won;Kim, Dong-Lyul;Jung, Hyun-Chul;Hong, Dong-Pyo;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.34-39
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    • 2013
  • In the advanced research deducted infrared thermography (IRT) test using 4 inch pipe with artificial wall-thinning defect to measure on the wall-thinned nuclear pipe components. This study conducted for defect detection condition of nuclear small-bore pipe research using deducted condition in the advanced research. Defect process is processed by change for defect length, circumferential direction angle, wall-thinning depth. In the used equipment IR camera and two halogen lamps, whose full power capacitany is 1 kW, halogen lamps and Target pipe experiment performed to the distance of the changed 1 m, 1.5 m, 2 m. To analysis of the experimental results ensure for the temperature distribution data, by this data measure for defect length. artificial defect of 4 inch pipe is high reliability in the 2 m, but small-bore pipe is in the 1.5 m from the defect clearly was detected.

Assessment of flow-accelerated corrosion-induced wall thinning in SA106 pipes with elbow sections

  • Seongin Moon;Jong Yeon Lee;Kyung-Mo Kim;Soon-Woo Han;Gyeong-Geun Lee;Wan-Young Maeng;Sebeom Oh;Dong-Jin Kim
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1244-1249
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    • 2024
  • A combination of flow-accelerated corrosion (FAC) tests and corresponding computational fluid dynamics (CFD) tests were performed to determine the hydrodynamic parameters that could help predict the highly susceptible location to FAC in the elbow section. The accelerated FAC tests were performed on a specimen containing elbow sections fabricated using commercial 2-inch carbon steel pipe. The tests were conducted at flow rates of 9 m/s under the following conditions: water temperature of 150 ℃, dissolved oxygen <5 ppb, and pH 7. Thickness reduction of the specimen pipe due to FAC was measured using ultrasonic testing. CFD was conducted on the FAC test specimen, and the turbulence intensity, and shear stress were analyzed. Notably, the location of the maximum hydrodynamic parameters, that is, the wall shear stress and turbulent intensity, is also the same location with maximum FAC rate. Therefore, the shear stress and turbulence intensity can be used as hydrodynamic parameters that help predict the FAC-induced wall-thinning rate. The results provide a method to identify locations susceptible to FAC and can be useful for determining inspection priority in piping systems.

Fracture Behavior Evaluation of Wall Thinned pipes by Finite Element Analysis (감육배관의 요한요소해석에 의한 파괴거동 평가)

  • AHN SEOK-HWAN;NAM KI-Woo;KIM JIN-WOOK;LEE SOO-SIG;YOON JA-MUN
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.320-325
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    • 2004
  • Fracture behaviors and strength of pipes with local wall thinning are very important Jar the integrity of energy plants. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion damage. Recently, the effects of local wall thinning on strength and fracture behaviors of piping system have been well studied. In this paper, the elasto-plastic analysis is performed by FE code ANSIS. We evaluated the failure mode, fracture strength and fracture behavior from FE analysis.

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A Study on the Verification of Network Flow Analysis Methodology of CHECWORKS Program used in Pipe Wall Thinning Management (배관감육관리에 활용되는 CHECWORKS 프로그램의 열수력해석 방법론 검증에 관한 연구)

  • Seo, Hyuk Ki;Hwang, Kyeong Mo
    • Corrosion Science and Technology
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    • v.12 no.2
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    • pp.79-84
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    • 2013
  • In general, pipelines at nuclear power plants are affected by various types of degradation mechanisms and may be ruptured after gradually thinning. FAC (Flow-Accelerated Corrosion) is typical aging mechanism affecting the secondary side piping system. In Korea nuclear power plants, CHECWORKS program have been used for management of wall thinning damages. However, sometimes, CHECWORKS program shows wrong results at the stage of NFA (Network Flow Analysis) in case of complex pipelines. This paper describes the calculation results of pressure drop in a complex pipeline and single line by using the CHECWORKS program and the analysis results are compared with those of engineering calculation results including errors between them.

A Study on Failure Mode of Pipe Elbows with Wall Thinning (두께 감소된 배관 엘보우의 파손 모드에 대한 연구)

  • Shin, Kyu-In;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.57-62
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    • 2008
  • Difference of failure modes was studied by finite element analysis for elbows with local wall thinning area particularly at inner surface of intrados of the elbow. Longitudinal wall thinning length, minimum thickness were kept constant but circumferential wall thinning width was varied to get $90^{\circ}$, $180^{\circ}$ and $360^{\circ}$ thinning width. Elastic-plastic analysis were carried out under the combined loading conditions of internal pressure and in-plane bending moment closing the elbow. Von Mises stress were obtained from the outer surface central surface location in intrados, extrados and crown parts in elbow. The results showed that the plastic deformation and failure started from the crown location when the thinning width small ($90{\sim}180^{\circ}$). However, plastic collapse started from the intrados location when the thinning width is approaching $360^{\circ}C$. This should be reflected to assess structural integrity of elbows after wall thinning measurement is made.

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