• Title/Summary/Keyword: Wall Thickness Reduction

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Development of Core Material with High Magnetic Induction and Low Iron Loss for Middle-Frequency Applications (고자속밀도와 저손실 특성을 갖는 중주파수대 철심재료 개발 및 응용)

  • Cho, Seong-Soo;Han, Sang-Ok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.2
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    • pp.190-195
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    • 2009
  • Thin-gauged 3% silicon steel sheets having a highly grain-oriented texture have been developed as a core material for applications of middle-frequency (400 Hz ${\sim}$ 10 kHz) devices. The newly developed sheets with a tension coating showed an excellent reduction in iron loss at 400 Hz (iron loss at 1.0 T and 400 Hz = 4.677 W/kg, iron loss at 1.5 T and 400 Hz = 9.742 W/kg) due to high magnetic induction, $B_{10}$(measured induction at 1000 A/m), of over 1.9 T. In cases of frequencies below 400 Hz, magnetic induction, $B_{10}$, of the sample plays a major role to reduce its iron loss as excitation induction increases, whereas, in case of frequency of 1 kHz, thickness dependence becomes dominant due to a lower iron loss at relatively thinner sample. The sheets with a high magnetic induction, therefore, are favorable for high excitation induction (over 1.0 T) and low excitation frequency (below 400 Hz) applications, whereas the sheets that can reduce eddy current loss by reducing thickness or domain wall width are advantageous for low excitation induction (below 1.0 T) and high excitation frequency (around 1 kHz) applications.

Microstructures and Texture of Al/Al2O3 Composites Fabricated by a Powder-in Sheath Rolling Method (분말시스압연법에 의해 제조한 Al/Al2O3 복합재료의 미세조직 및 집합조직)

  • 이성희;이충효
    • Journal of Powder Materials
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    • v.10 no.2
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    • pp.103-107
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    • 2003
  • Aluminum-based $Al/Al_2O_3$ composites were fabricated by a powder-in sheath rolling method. A stainless steel tube with outer diameter of 12 mm and wall thickness of 1 mm was used as a sheath. A mixture of aluminum powder and $Al_2O_3$ particles of which volume content was varied from 5 to 20%, was filled in the tube by tap filling and then rolled by 75% reduction in thickness at ambient temperature. The rolled specimen was then sintered at 56$0^{\circ}C$ for 0.5 h. The mixture of Al powders and $Al_2O_3$ particles was successfully consolidated by the sheath rolling. The $Al/Al_2O_3$ composite fabricated by the sheath rolling showed a recrystallized structure, while unreinforced Al powder compact fabricated by the same procedure showed a deformed structure. The unreinforced Al powder compact was characterized by a deformation (rolling) texture of which main component is {112}<111>, while the $Al/Al_2O_3$ composite showed a mixed texture oi deformation and recrystallization. The sintering resulted in recrystallization in Al powder compact and grain growth in the composite.

Experimental study on the behavior of CFT stub columns filled with PCC subject to concentric compressive loads

  • Kang, Hyun-Sik;Lim, Seo-Hyung;Moon, Tae-Sup;Stiemer, S.F.
    • Steel and Composite Structures
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    • v.5 no.1
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    • pp.17-34
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    • 2005
  • This paper presents an experimental study and its findings of the behavior of circular and square stub columns filled with high strength concrete ($f_c^{\prime}$=49MPa) and polymer cement concrete (PCC) under concentric compressive load. Twenty-four specimens were tested to investigate the effects of variations in the tube shape (circular, square), wall thickness, and concrete type on the axial strength of stub columns. The characteristics of CFT stub columns filled with two types of concrete were investigated in order to collect the basic design data for using the PCC for the CFT columns. The experimental investigations included consideration of the effects of the concrete fill on the failure mode, ultimate strength, initial stiffness and deformation capacity. One of the key findings of this study was that circular section members filled with PCC retain their structural resistance without reduction far beyond the ultimate capacity. The results presented in this paper will provide experimental data to aid in the development of design procedures for the use of advanced concretes in CFT columns. Additionally, these results give structural designers invaluable insight into the realistic behavior of CFT columns.

Study on the manufacturing technology of the annulus gear by using flow-forming method (Flow-forming 공법을 이용한 annulus gear 제조 기술 연구)

  • Lee, S.M.;Kim, B.J.;Beon, W.Y.;Kim, T.D.;Park, E.S.;Kwon, Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2011.06a
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    • pp.261-262
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    • 2011
  • Conventional automatic transmission system includes a hydrodynamic torque converter to transfer engine torque from an engine crank shaft to a rotatable input members, which are of complex design permitting them to serve several functions. These are clutches or brakes which couple the rotatable input member to member of a planetary gear set. The annulus gear for an automatic transmission is a monolithic gear having a set of gear teeth formed on an inner surface which is coupling with a set of planetary gear. In this study, the flow forming method is applied to the manufacturing of the annulus gear. This cold forming is proper method in order to manufacture dimensionally precise and round hollow components such as annulus gear. By pre-calculated amount of wall thickness reduction, the seamless tube of SAE1026 is compressed above its yield strength, plastically deformed and made to flow in several roll passes. According to this study, the desired geometry of the annulus gear can be achieved when the outer diameter and the thickness of the tube are properly decreased by compressed roll passes and the available material volume is easily forced to flow longitudinally over the shape of mandrel.

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Influence of Facing Stiffness on Global Stability of Soil Nailing Systems (전면벽체의 강성이 Soil Nailing 시스템의 전체안정성에 미치는 영향)

  • Kim, Hong-Taek;Kang, In-Kyu;Kwon, Young-Ho
    • Journal of the Korean GEO-environmental Society
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    • v.5 no.3
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    • pp.51-60
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    • 2004
  • In Korea there are recently many attempts to expand a temporary soil nailing system into a permanent soil nailing system since the first construction in 1993. In the soil nailing system, the rigid facing walls act on restraining the deformation of the ground. These are purposed to minimize the damage of adjacent buildings or underground structures. In Korea, to minimize the relaxation of the ground, the soil nailing system in the downtown area is often used experientially together with braced cuts, sheet pile walls, soil cement walls (SCW), or jet grouting walls. However, for the conservative design, the confining effects by the stiff facing have been ignored because the proper design approach of considering the facing stiffness has not been proposed. In this study, various laboratory model tests are carried out to examining the influence the rigidity of facings on the global safety of soil nailing system. Also, the parametric studies using the numerical technique as shear-strength reduction technique are carried out. In the parametric study, the thickness of concrete facing walls is changed to identify the effects of the facing wall stiffness.

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Effects of Periodic Local Forcing on a Turbulent Boundary Layer (주기적 국소교란이 난류 경계층에 미치는 영향)

  • Park, Sang-Hyun;Lee, In-Won;Sung, Hyung-Jin
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.472-478
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    • 2000
  • An experimental study is performed to analyze flow structures behind a local suction/blowing in a flat-plate turbulent boundary layer, The local forcing is given to the boundary layer flow by means of a sinusoidally oscillating jet issuing from a thin spanwise slot at the wall. The Reynolds number based on the momentum thickness is about $Re_{\theta}=1700$. The effects of local forcing are scrutinized by altering the forcing frequency $(0.011{\leq}f^+{\leq}0.044)$. The forcing amplitude is fixed at $A_0=0.4$. It is found that a small local forcing reduces the skin friction, and this reduction increases with the forcing frequency. A phase-averaging technique is employed to capture the coherent structures. Velocity signals are decomposed into a periodic part and a fluctuating part. An organized spanwise vortical structure is generated by the local forcing. The larger reduction of skin friction for the higher forcing frequencies is attributed to the diminished adverse effect of the secondary vortex. An investigation of the random fluctuation components reveals that turbulent energy is concentrated near the center of vortical structures.

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Development of composite torsion shaft for the aircraft structure under multiple load condition (복합하중을 받는 복합소재 중공 토크바 설계)

  • Jeong, Jong-Jae;Kim, Seung-Chul;Kim, Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.6
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    • pp.484-491
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    • 2016
  • The purpose of this development is weight reduction of hollow type steel torque bar by changing the material from steel to composite. Structure analysis is executed by the finite element model generated by the structural load condition and geometric structure requirement. According to this analysis result, optimized ply sequence and wall thickness are defined. To simulate analysis result, torsion test for composite torque bar was performed. Throughout the test result, the stiffness and strength requirement of composite torque bar was verified.

A Study on a Theoretical Conceptual Design Model to Reduce the Weight of a Simple Box-type Cut-out Carbody (단순 Box형 Cut-out 차체모델의 경량화를 위한 이론적 개념설계 모델 연구)

  • Cho, Jeong-Gil;Koo, Jeong-Seo;Jung, Hyun-Seung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2666-2671
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    • 2011
  • In this paper, a theoretical approach was studied to make a baseline box type model satisfying the stiffness condition of a cut-out model. First, we compared the sum of the sectional theoretical deflections and the FEM result of the cut-out model under the static load test conditions, and we obtained good correlations from both the results. Second, To obtain the thickness of the baseline model, we used the mean value of geometric moment of intertia of the side wall and roof structure. Also, we compared the theoretical results and the FEM result of a baseline model, and we obtained good correlations. It is considered that the developed theoretical approach can be used for the weight reduction of train carbodies.

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A Study on the Reduction of Spring Back for Precision Forming of Steam Generator Tube (증기발생기 전열관의 정밀성형을 위한 스프링 백 저감에 관한 연구)

  • Suh Y. S.;Kim Y. W.;Kim J. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.102-105
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    • 2001
  • The spring back taking place after the coiling process of steam generator tube leads to the dimensional inaccuracy. In order to reduce the spring back, tension force was applied to the one end of the tube during forming. In this work, parametric study using FEM was performed to find the appropriate magnitude of tension force. The force that induces minimum suing back was found by simultaneously taking account of suing back amount, cross-sectional ovality, and thickness of the tube wall after deformation. In addition, stress relieving by heat treatment was also simulated as an alternative to the former method. The latter was found to be more effective under the given constraints.

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Design of a Mobile Robot System for Integrity Evaluation of Large Sized Industrial Facilities (대형 산업설비 안전성 진단용 이동로봇 시스템 설계)

  • Lee Ho-Gil;Ryuh Young-Sun;Son Woong-Hee;Jeong Hee-Don;Park Sangdeok
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.7
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    • pp.595-601
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    • 2005
  • A mobile robot system utilizing NDT (Non-Destructive Testing) method is designed and fabricated f3r automatic integrity evaluation of large sized industrial reservoirs and pipelines. The developed mobile robot can crawl over the outer surface of the industrial facilities even though the shape of the structures is various and unsymmetric. The robot detects defects such as pinholes, cracks and thickness reduction at the wall of the facilities using EMAT (Electro-Magnetic Acoustic Transducer). Image processing technology for weld line detection at the surface of the target and host programs including defect detecting algorithms are also developed. Automation of defect detection for these kinds of large facilities using mobile robots is helpful to prevent significant troubles of the structures without danger of human beings under harmful environment.