• Title/Summary/Keyword: Von Mises plastic stress

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Sliding Contact Analysis between Chromium Plated Hydraulic Cylinder Rod and Seals (크롬 도금한 유압 실린더 로드와 시일 사이의 미끄럼접촉 해석)

  • Park, Tae Jo;Kim, Min Gyu
    • Journal of Drive and Control
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    • v.15 no.1
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    • pp.10-15
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    • 2018
  • The hydraulic cylinder seals are used not only to protect leakage of the working fluids but also to prevent incoming of foreign particles into the system. Chromium plating is generally applied to improve corrosion and wear resistance. It has been noticed that sealing surface damage occurs due to the hard foreign/wear particles contained in the hydraulic oil. In this study, a three-bodied sliding contact problem related with a PTFE seal, a spherical particle and chrome-plated steel substrate is modeled to investigate the relations to wear mechanism. Using the nonlinear finite element software, MARC/MENTAT, the deformed shapes, the von Mises and first principal stress distributions with plating thickness were compared. The sealing surface was mainly abraded by hard particles embedded in the seal. The plastic deformation of the steel substrate decreased with thicker plating. Hence it could be more effective to coat the sealing surface of a hydraulic cylinder with a hard material such as TiN, TiC and DLC.

Flexural behaviour of fully concrete encased steel castellated section with different configuration of openings

  • G. Velrajkumar;M.P. Muthuraj
    • Advances in concrete construction
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    • v.17 no.5
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    • pp.273-284
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    • 2024
  • The steel-concrete composite system has been playing a vital role in the construction sector for the past two decades. By using steel and concrete together, we achieve strong load resistance with minimal deflection and bending stress. The study focuses on the numerical and analytical behaviour of concrete encased steel castellated beams and compared them with previous experiments. The study used five composite beams, including one control reinforced concrete beam (CC), one fully concrete encased steel beam (FCES), and three fully concrete encased castellated beams. The major variable is the opening configuration of the castellated beam, such as openings along the longitudinal axis, above the longitudinal axis, and below the longitudinal axis. The 150 mm × 250 mm cross section and 2000 mm in length of beams were used. Using the finite element software ANSYS, we conduct nonlinear finite element analysis for the entire beam and compare it with test data. The numerical load carrying capacity of concrete encased steel castellated beam with a hexagonal opening above the longitudinal axis (FCESCB H2) is 160 kN is closer to the experimental observation. Von Mises strain of FCESB is 0.004232, which is lower than CB and composite castellated beam. The ductility factor and energy absorption capacity of FCESB are 5.090 and 1688.47 kNm. It was observed that the configuration of the opening will influence the strength of the composite beam. Plastic moment methods were employed to estimate the ultimate load carrying capacity of the beam. In the analytical study the beams were assumed as perfectly plastic. The ultimate analytical load carrying capacity of FCESCB H2 is 21.87% higher than FCESB. It found that performing FCESCB H2 is superior to the entire specimen.

p-Version Elasto-Plastic Finite Element Analysis by Incremental Theory of Plasticity (증분소성이론에 의한 p-Version 탄소성 유한요소해석)

  • 정우성;홍종현;우광성
    • Computational Structural Engineering
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    • v.10 no.4
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    • pp.217-228
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    • 1997
  • The high precision analysis by the p-version of the finite element method are fairly well established as highly efficient method for linear elastic problems, especially in the presence of stress singularity. It has been noted that the merits of the p-version are accuracy, modeling simplicity, robustness, and savings in user's and CPU time. However, little has been done to exploit their benefits in elasto-plastic analysis. In this paper, the p-version finite element model is proposed for the materially nonlinear analysis that is based on the incremental theory of plasticity using the constitutive equation for work-hardening materials, and the associated flow rule. To obtain the solution of nonlinear equation, the Newton-Raphson method and initial stiffness method, etc are used. Several numerical examples are tested with the help of the square plates with cutout, the thick-walled cylinder under internal pressure, and the circular plate with uniformly distributed load. Those results are compared with the theoretical solutions and the numerical solutions of ADINA

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A Study on the Life Prediction and Quality Improvement of Joint in IC Package (플라스틱 IC 패키지 접합부의 수명예측 및 품질향상에 관한 연구)

  • 신영의;김종민
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.124-132
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    • 1999
  • Thermal fatigue strength of the solder joints is the most critical issue for TSOP(Thin Small Outline Package) because the leads of this package are extremely short and thermal deformation cannot be absorbed by the deflection of the lead. And the TSOP body can be subject to early fatigue failures in thermal cycle environments. This paper was discussed distribution of thermal stresses at near the joint between silicon chip and die pad and investigated their reliability of solder joints of TSOP with 42 alloy clad lead frame on printed circuit board through FEM and 3 different thermal cycling tests. It has been found that the stress concentration around the encapsulated edge structure for internal crack between the silicon chip and Cu alloy die pad. And using 42 alloy clad, The reliability of TSOP body was improved. In case of using 42 alloy clad die pad(t=0.03mm). $$\sigma$_{VMmax}$ is 69Mpa. It is showed that 15% improvement of the strength in the TSOP body in comparison with using Cu alloy die pad $($\sigma$_{VMmax}$=81MPa). In solder joint of TSOP, the maximum equivalent plastic strain and Von Mises stress concentrate on the heel of solder fillet and crack was initiated in it's region and propagated through the interface between lead and solder. Finally, the modified Manson-Coffin equation and relationship of the ratio of $N_{f}$ to nest(η) and cumulative fracture probability(f) with respect to the deviations of the 50% fracture probability life $(N_{f 50%})$ were achieved.

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THE THREE DIMENSIONAL FINITE ELEMENT ANALYSIS OF STRESS DISTRIBUTION AND DISPLACEMENT IN MANDIBLE ACCORDING TO TREATMENT MODALITIES OF MANDIBULAR ANGLE FRACTURES (하악각 골절의 치료 방법에 따른 하악골의 응력 분포 및 변위에 관한 삼차원 유한요소법적 연구)

  • Ku, Je-Hoon;Kim, Il-Kyu;Chang, Jae-Won;Yang, Jung-Eun;Sasikala, Balaraman;Wang, Boon
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.32 no.3
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    • pp.207-217
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    • 2010
  • The purpose of this study was to evaluate the effects of the stress distribution and displacement in mandible according to treatment modalities of mandibular angle fractures, using a three dimensional finite element analysis. A mechanical model of an edentulous mandible was generated from 3D scan. A 100-N axial load and four masticatory muscular supporting system were applied to this model. According to the number, location and materials of titanium and biodegradable polymer plates, the experimental groups were divided into five types. Type I had a single titanium plate in the superior border of mandibular angle, type II had two titanium plates in the superior tension border and in the inferior compression border of mandibular angle, type III had a single titanium plate in the ventral area of mandibular angle, type IV had a single biodegradable polymer plate in the superior border of mandibular angle, type V had a single biodegradable polymer plate in the ventral area of mandibular angle. The results obtained from this study were follows: 1. Stress was concentrated on the condylar neck of the fractured side except Type III. 2. The values of von-Mises stress of the screws were the highest in the just-posterior screw of the fracture line, and in the just-anterior screw of Type III. 3. The displacement of mandible in Type III was 0.04 mm, and in Type I, II, IV, and V were 0.10 mm. 4. The plates were the most stable in the ventral area of mandibular angle (Type III, V). In conclusion, the ventral area of mandibular angle is the most stable location in the fixation of mandibular angle fractures, and the just- posterior and/or the just-anterior screws of the fracture line must be longer than the other, and surgeons have to fix accurately these screws, and the biodegradable polymer plate also was suitable for the treatment of mandible angle fracture.

A STUDY ON STRESS DISTRIBUTION IN IMZ IMPLANT WITH A PLASTIC OR A TITANIUM IME USING FINITE ELEMENT ANALYSIS (유한요소법을 이용한 IMZ임플란트의 플라스틱 및 티타늄 IME의 응력분포에 관한 연구)

  • Ha Chi-Yang;Choi Boo-Byung;Woo Yi-Hyung
    • The Journal of Korean Academy of Prosthodontics
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    • v.31 no.4
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    • pp.625-642
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    • 1993
  • Whether stress-absorbing elements are functional in an implant system has been an issue of interest in oral implantology. The unique feature of the IMZ implant system is the planned imitation of the stress-distributing function of the structural unit of the tooth, periodontium, and alveolar bone through the use of an intramobile element(IME). The purpose of this study was to compare the difference in the displacement and the stress distibutions of IMZ implant with a polyoxymethylene(POM) or a titanium IME under static load. Two dimensional finite element analysis(FEA) was applied for this study and two finite element models were created. PATRAN program(DPA Co.,USA), a software for FEA, and SUN-SPARC2GX(SUN Co., USA), a workstation computer, were used. $1Kg/mm^2$ of static load was loaded individually on each three point of crown of implant prosthesis ; central fossa(load 1), mesial cusp tip(load 2), distal cusp tip(load 3), The displacements of X- and Y-axis and total displacement were measured at mesial and distal cusp tips, mesial and distal points between crown and IME, and implant apex. The von Mises stress was measured at mesial and distal points between crown and IME, mesial and distal points between IME and TIE, mesial and distal alveolar crest, the mesial and distal midpoints of implant, and implant apex. The difference in resultant values were compared and evaluated statistically using paired t-test. The results were as follows : 1. Under the load 1, all the displacement of implant with titanium IME at 5 measuring points was larger than that of with POM IME except total and Y-axis displacement at implant apex. And the differences in stress distributions with POM and titanium were varied. 2. Under the load 2, all the displacement of implant with titanium IME at 5 measuring points was larger than that of with POM IME except X-axis displacement at distal cusp tip. And the differences in stress distributions were varied. 3. Under the load 3, all the displacement of implant with titanium IME at 5 measuring points was larger than that of with POM IME except Y-axis displacement at mesial cusp tip. And the differences in stress distributions were varied. 4. For the displacement, there was significant difference statistically only in total displacement (P<0.1), but was no significant difference in X- and Y-axis displacement(P>0.1). For the stress, there was no significant difference among the compared values.

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Development of Nine-node Co-rotational Planar Element for Elastoplastic/Contact Analysis (탄소성/접촉 해석을 위한 Co-rotational 정식화 기반의 9절점 평면 요소 개발)

  • Cho, Hae-Seong;Joo, Hyun-Shig;Shin, Sang Joon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.1
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    • pp.1-6
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    • 2017
  • This paper presents development of the nine-node co-rotational(CR) planar element applicable for elastoplastic and contact analysis. The CR formulation is one of the efficient geometrically nonlinear formulations. It is based on the assumptions of small strain and large displacement. Further, it is extended to both elastoplastic analysis and contact analysis in this paper. For accurate plastic analysis, nine-node quadrilateral element, which can provide accurate stress prediction, is chosen. Bi-linear hardening rule based on Newton- Raphson return-mapping is employed. Also, Lagrange multiplier is used in order for constraints regarding the contact analysis. The present development is validated via the time transient problems. The present results are compared with those obtained by the other existing software.

Study of Structural Design of Polyethylene Pleasure Boat (폴리에틸렌 플레저 보트의 구조설계에 관한 연구)

  • Cho, Seok Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1551-1561
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    • 2012
  • Boat or yacht hulls are mainly built using FRP composite materials. FRP boat hull manufacturing has been restricted since 2000 under international regulations on ocean environment safety. FRP composite materials cannot be recycled and require more than 100 years to biodegrade. Therefore, alternatives to FRP have been proposed by many boat builders. Steel, aluminum, and FRP are commonly used as boat hull materials. Their design specifications are proposed as Korean register of shipping. However, the design specifications for inexpensive materials for a small boat have not yet been studied. Small shipbuilders manufacture and sell HDPE canoes or HDPE kayaks. In this study, a hull form was designed based on actual boats. The thickness of an HDPE boat hull was determined based on ISO 12215-5 structural design specifications.

Analytical and Experimental Study on the Quality Stability of Multi Roll Forming Process (멀티 롤 포밍 공정의 품질 안정성에 대한 해석 및 실험적 연구)

  • Son, Jae-Hwan;Han, Chang-Woo;Ryu, Kyung-Jin;Kang, Hae-Dong;Kim, Chul-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.6977-6984
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    • 2015
  • It is faced with the necessity of multi roll forming process of the ball slide rail which is made by adding the separate manufacturing processes, piercing, bending, trimming, to the roll forming process of a continuous plastic deformation, to improve the quality. However, the vibration and noise of the press machine in this process leads to the quality degradation of slide rail manufactured in this process. In this study, the roll was designed considering the optimal strain rates by the roll forming program with finite element method. And to estimate the static stability of the multi process the Von-Mises stress and deformation on the press was calculated with a structural analysis program. Also, to avoid driving systems in the resonance region their natural frequencies in the 1st and 2nd mode were calculated through the modal analysis. To verify its dynamic stability improvement the magnitudes of noise and vibration in the existing and studied system were compared using a microphone and accelerometers. And the widths and surface roughnesses of the rails which had been produced in the existing and studied process were measured. Therefore, it is known that multi roll forming process is stable in the analytical and experimental study.