• Title/Summary/Keyword: Volumetric flaws

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Study on the effect of corrosion defects on VIV behavior of marine pipe using a new defective pipe element

  • Zhang, He;Xu, Chengkan;Shen, Xinyi;Jiang, Jianqun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.552-568
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    • 2020
  • After long-term service in deep ocean, pipelines are usually suffered from corrosions, which may greatly influence the Vortex-Induced Vibration (VIV) behavior of pipes. Thus, we investigate the VIV of defective pipelines. The geometric nonlinearity due to large deformation of pipes and nonlinearity in vortex-induced force are simulated. This nonlinear vibration system is simulated with finite element method and solved by direct integration method with incremental algorithm. Two kinds of defects, corrosion pits and volumetric flaws, and their effects of depth and range on VIV responses are investigated. A new finite element is developed to simulate corrosion pits. Defects are found to aggravate VIV displacement response only if environmental flow rate is less than resonance flow rate. As the defect depth grows, the stress responses increase, however, the increase of the defect range reduces the stress response at corroded part. The volumetric flaws affect VIV response stronger than the corrosion pits.

Derivation of Elastic Stress Concentration Factor Equations for Debris Fretting Flaws in Pressure Tubes of Pressurized Heavy Water Reactors (가압중수로 압력관 이물질 프레팅 결함의 탄성 응력집중계수 수식 도출)

  • Kim, Jong Sung;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.2
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    • pp.167-175
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    • 2014
  • If volumetric flaws such as bearing pad fretting flaws and debris fretting flaws are detected in the pressure tubes of pressurized heavy water reactors during in-service inspection, the initiation of fatigue cracks and delayed hydrogen cracking from the detected volumetric flaws shall be assessed by using elastic stress concentration factors in accordance with CSA N285.8-05. The CSA N285.8-05 presents only an approximate formula based on linear elastic fracture mechanics for the debris fretting flaw. In this study, an engineering formula considering the geometric characteristics of the debris fretting flaw in detail was derived using two-dimensional finite element analysis and Kinectrics, Inc.'s engineering procedure with slight modifications. Comparing the application results obtained using the derived formula with the three-dimensional finite element analysis results, it is found that the results obtained using the derived formula agree well with the results of the finite element analysis.

A Study on the Application of Digital Signal Processing for Pattern Recognition of Microdefects (미소결함의 형상인식을 위한 디지털 신호처리 적용에 관한 연구)

  • 홍석주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.119-127
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    • 2000
  • In this study the classified researches the artificial and natural flaws in welding parts are performed using the pattern recognition technology. For this purpose the signal pattern recognition package including the user defined function was developed and the total procedure including the digital signal processing feature extraction feature selection and classifi-er selection is teated by bulk,. Specially it is composed with and discussed using the statistical classifier such as the linear discriminant function the empirical Bayesian classifier. Also the pattern recognition technology is applied to classifica-tion problem of natural flaw(i.e multiple classification problem-crack lack of penetration lack of fusion porosity and slag inclusion the planar and volumetric flaw classification problem), According to this result it is possible to acquire the recognition rate of 83% above even through it is different a little according to domain extracting the feature and the classifier.

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Ultrasonic Signal Analysis with DSP for the Pattern Recognition of Welding Flaws

  • Kim, Jae-Yeol;Cho, Gyu-Jae;Kim, Chang-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.106-110
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    • 2000
  • The researches classifying the artificial flaws in welding parts are performed using the pattern recognition technology. For this purpose the signal pattern recognition package including user defined function is developed and the total procedure is made up the digital signal processing, feature extraction, feature selection, classfier design. Specially it is composed with and discussed using the ststistical classfier such as the linear discriminant function classfier, the empirical Bayesian classfier.

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A Study on the Digital Signal Processing for the Pattern fiecognition of Weld Flaws (용접결함의 패턴인식을 위한 디지털 신호처리에 관한 연구)

  • 김재열;송찬일;김병현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.393-396
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    • 1995
  • In this syudy, the researches classifying the artificial and natural flaws in welding parts are performed using the smart pattern recognition technology. For this purpose the smart signal pattern recognition package including the user defined function was developed and the total procedure including the digital signal processing,feature extraction , feature selection and classifier selection is treated by bulk. Specially it is composed with and discussed using the statistical classifier such as the linear disciminant function classifier, the empirical Bayesian classifier. Also, the smart pattern recognition technology is applied to classification problem of natural flaw(i.e multiple classification problem-crack,lack of penetration,lack of fusion,porosity,and slag inclusion, the planar and volumetric flaw classification problem). According to this results, if appropriately learned the neural network classifier is better than ststistical classifier in the classification problem of natural flaw. And it is possible to acquire the recognition rate of 80% above through it is different a little according to domain extracting the feature and the classifier.

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A Study of Automation for Examination Analysis of Inservice Inspection for Nuclear Power Plant (I) (원자력발전소(原子力發電所) 가동중(稼動中) 검사(檢査)의 시험분석(試驗分析)을 위한 자동화연구(自動化硏究) (I))

  • Kim, W.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.5 no.1
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    • pp.34-47
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    • 1985
  • The developing country, KOREA where does not possess the natural resources for traditional energy such as oil and gas, so. The nuclear energy is the most single reliable source available for closing the energy gap. For these reason, It is inavoidable to construct the nuclear power plant and to develop technology related nuclear energy. The rate of operation in large nuclear power facilities depends upon the performance of work system through design and construction, and also the applied technology. Especially, it is the most important element that safety and reliability in operation of nuclear power plant. In view of this aspects, Nuclear power plant is performed severe examinations during preservice and inservice inspection. This study provide an automation of analysis for volumetric examination which is required to nuclear power plant components. It is composed as follows: I. Introduction II. Inservice Inspection of Nuclear Power Plant ${\ast}$ General Requirement. ${\ast}$ Principle and Methods of Ultrasonic Test. ${\ast}$ Study of Flaw Evaluation and Design of Classifying Formula for Flaws. III. Design of Automation for Flaw Evaluation. IV. An Example V. Conclusion In this theory, It is classifying the flaws, the formula of classifying flaws and the design of automation that is the main important point. As motioned the above, Owing to such as automatic design, more time could be allocated to practical test than that of evaluation of defects, Protecting against subjective bias tester by himself and miscalculation by dint of various process of computation. For the more, adopting this method would be used to more retaining for many test data and comparative evaluating during successive inspection intervals. Inspite of limitation for testing method and required application to test components, it provide useful application to flow evaluation for volumetric examination. Owing to the characteristics of nuclear power plant that is highly skill intensive industry and has huze system, the more notice should be concentrated as follows. Establishing rational operation plan, developing various technology, and making the newly designed system for undeveloped sector.

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A Study on the Crack Depth Sizing Using ECT Technique for Martensitic Stainless Steel (ECT를 이용한 마르텐사이트 재질의 균열결함 깊이측정 연구)

  • Kim, Wang-Bae;Cheon, Keun-Young
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.7-12
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    • 2009
  • The flaws detected by the non-destructive surface test methods shall be sized by means of the volumetric test such as an UT(ultrasonic test) or an ECT(eddy current test) for the purpose of analyzing and repairing them. It is generally known that the ECT is a comparatively effective technique for the small size cracks which are located shallowly from the surface. On this study, the ECT technique was tried to size the depth of the crack-like EDM notches, and it is identified that the ECT is an appropriate depth sizing technique for the shallow cracks less than 3mm in the Martensitic CA6NM material.

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Defects Classification with UT Signals in Pressure Vessel Weld by Fuzzy Theory (퍼지이론을 이용한 압력용기 용접부 초음파 결함 특성 분류)

  • Sim, C.M.;Choi, H.L.;Baik, H.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.11-22
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    • 1997
  • It is very essential to get the accurate classification of defects in primary pressure vessel and piping welds for the safety of nuclear power plant. Ultrasonic testing has been widely applied to inspect primary pressure vessel and piping welds of nuclear power plants during PSI / ISI. Classification of flaws in weldments from their ultrasonic scattering signals is very important in quantitative nondestructive evaluation. This problem is ideally suited to a modern ultrasonic Pattern recognition technique. Here, a brief discussion on systematic approach to this methodology is presented including ultrasonic feature extraction, feature selection and classification. A stronger emphasis is placed on Fuzzy-UTSCS (UT signal classification system) as efficient classifiers for many practical classification problems. As an example Fuzzy-UTSCS is applied to classify flaws in ferrite pressure vessel weldments into two types such as linear and volumetric. It is shown that Fuzzy-UTSCS is able to exhibit higher performance than other classifiers in the defect classification.

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Accuracy of Ultrasonic Flaw Sizing using DAC Techniques for Pressure Vessels Welds of Nuclear Power Plant (초음파 DAC 기법을 이용한 압력용기 용접부의 지시 크기측정 정확도 평가)

  • Kim, Jae Dong;Lim, Hyung Taik;Doh, Eui Soon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.20-24
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    • 2015
  • During refueling Outage, In-service inspections(ISIs) for the Nuclear Power Plant components are mandatory requirement in accordance with ASME Code Sec. XI. Especially, in current ultrasonic testing is one of the most important NDT techniques that are used for volumetric examination methods for nuclear power plant components, and accurate sizing of flaw indication by UT is essential to assure the integrity of the components. However, ASME code specifies minimum requirement for vessel examination procedure, and so far many different flaw sizing approaches have been tried to apply. Through the Round Robin Test(RRT), the accuracy of ultrasonic flaw sizing using DAC techniques was measured with the mock-ups simulating typical pressure vessel welds. These mock-ups contain artificially introduced flaws of known size and location. This paper shows experimental comparison data on the accuracy of techniques using such as 6dB drop, 50%DAC, 20%DAC and 20%DAC with beam spread correction, and also shows that diverse DAC techniques can be effectively applied to the assessment of the flaw sizing for pressure vessel welds in the stage of welding and fabrication.

A Study on the Application of Phased Array Ultrasonic Testing to Main Steam Line in Nuclear Power Plants (원전 주증기배관 웰더렛 용접부 위상배열초음파검사 적용연구)

  • Lee, Seung-Pyo;Kim, Jin-Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.40-47
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    • 2011
  • KSNPs(Korea Standard Nuclear Power Plant) have been applied the break exclusion criteria to the high energy lines passing through containment penetration area to ensure that piping failures would not cause the loss of containment isolation function, and to reduce the resulting dynamic effects. Systems with the criteria are the Main Steam system, Feed Water system, Steam Generator Blowdown system, and Chemical & Volume Control system. In accordance with FSAR(Final Safety Analysis Report), a 100% volumetric examination by augmented in-service inspection of all pipe welds appled the break exclusion criteria is required for the break exclusion application piping. However, it is difficult to fully satisfy the requirements of inspection because 12", 8" and 6" weldolet weldments of Main Steam pipe line have complex structural shapes. To resolve the difficulty on the application of conventional UT(Ultrasonic Testing) technique, realistic mock-ups and UT calibration blocks were made. Simulations of conventional UT were performed utilizing CIVA, a commercial NDE(Nondestructive Examination) simulation software. Phased array UT experiments were performed through mock-up including artificial notch type flaws. A phased array UT technique is finally developed to improve the reliability of ultrasonic test at main steam line pipe to 12", 8" and 6" branch connection weld.