• Title/Summary/Keyword: Visual Inspection System

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Matching Algorithm for PCB Inspection Using Vision System (Vision System을 이용한 PCB 검사 매칭 알고리즘)

  • An, Eung-Seop;Jang, Il-Young;Lee, Jae-Kang;Kim, Il-Hwan
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.67-74
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    • 2001
  • According as the patterns of PCB (Printed Circuit Board) become denser and complicated, quality and accuracy of PCB influence the performance of final product. It's attempted to obtain trust of 100% about all of parts. Because human inspection in mass-production manufacturing facilities are both time-consuming and very expensive, the automation of visual inspection has been attempted for many years. Thus, automatic visual inspection of PCB is required. In this paper, we used an algorithm which compares the reference PCB patterns and the input PCB patterns are separated an object and a scene by filtering and edge detection. And than compare two image using pattern matching algorithm. We suggest an defect inspection algorithm in PCB pattern, to be satisfied low cost, high speed, high performance and flexibility on the basis of $640{\times}480$ binary pattern.

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A study on the development of dimension inspect Program for the vehicle axle casing nut welding part using digital image processing (디지털 화상처리를 이용한 차축 Casing Nut 용접부 치수 검사 프로그램 개발에 관한 연구)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.135-143
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    • 2000
  • The vision system is easy to use the exclusive use as a independent computer system but it is not much popularization by reason of expensive and difficult to adapt to the various fields, because it is easy to the existed computer system, the price is cheap and also it can use to the various measurement purpose which user wanted and programed. The measurement method of the vehicle axle casing nut welding part is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual length of the standard specimen and the length of image, to measure the ratio between the actual product and the camera image. A defect is found by the assembled visual inspection system. The inspection algorithm which estimates the quality of welded product is developed and also, the software program which processes the automatic test function of the inspection system. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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Development of Inspection System for Surface of a Shock Absorber Rod using Machine vision (머신비전을 이용한 업쇼버 로드의 표면검사 시스템 개발)

  • Kim, Seong-Jin;Lee, Seong-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3416-3422
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    • 2014
  • A shock absorber rod is located in the center of the absorber piston and is responsible for the reciprocating movement portion. If it has surface defects, the damping performance of product will be adversely affected. A rod surface has gloss by heat treatment. Therefore, it is difficult to find a defect, such as dust, imprints, and blowholes. Because a total inspection is achieved by visual inspection by workers, it causes eyestrain and the quality of the product is not constant. In this paper, a machine vision system was developed to find a defect using a line-scan camera. The machine can detect surface defects than 0.3mm. To minimize the occurrence probability of defects on the inspection process, the developed auto inspection system had an automatic feeding system and incorporated a protection system. Through the development of this system, which relies on the operator's visual inspection of the surface of the shock absorber, the Rod inspection system constructed quality inspection standards and standardized tests to ensure improved reliability.

Placement inspection of the SMT components using 3-D vision (시각센서를 이용한 SMT 부품장착상태 검사)

  • 손영탁;오형렬;윤한종
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.605-608
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    • 1996
  • The aim of this thesis is to develop a SMT-components placement inspection system equipped with a visual sensor. The visual sensor, which consists of a camera and 2-layer LED illuminator, developed to inspect the component placement state such as missing, shift, flipping, polarity and tomb-stone. on PCB in the reflow-process. In practical applications, however, it is too hard to classify component from images mixed pad on PCB, cream solder paste and component. To overcome the problem, this thesis proposes the 2-layer illumination method and the heuristic image processing algorithms according to inspection type. To show the effectiveness of the proposed approach, a series of experiments on the inspection were conducted. The results show that the proposed method is robust to visual noise and variations in component conditions.

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Automated Visual Inspection System of Junction Box using Color Inspection and Template Matching (색상 검사와 템플릿 매칭을 이용한 정션 박스 자동 시각 검사 시스템)

  • Park, Byung-Joon;Hahn, Kwang-Soo;Lee, Ho-Jun
    • Journal of Korea Multimedia Society
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    • v.13 no.3
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    • pp.392-399
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    • 2010
  • The Automobile has developed and changed through the years from the invention and increased human-being's scope of activity. Junction Box, one of the part of automobile, is inspected by human eyes which caused mistakes and slow progress. To achieve the speed and accuracy the system was compensated by vision system which is inspecting automatically. This paper is automatic inspection of fuse and relay which is inserted in the junction box by checking the color and pattern of the cover. After checking the performance of the system by using the junction box, the result was 100 percent perception and open the possibility to inspect junction box fast and easy and accurate if it is applied to the industry.

Determination of Target Value under Automatic Vision Inspection Systems (자동시각검사환경하에서 공정 목표치의 설정)

  • 서순근;이성재
    • Journal of Korean Society for Quality Management
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    • v.29 no.3
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    • pp.66-78
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    • 2001
  • This paper deals with problem of determining process target value under automated visual inspection(AVI) system. Three independent error sources - digitizing error, illumination error, and positional error - which have a close relationship with the performance of the AVI system, are considered. Assuming that digitizing error is uniformly or normally distributed and illumination and positional errors are normally distributed, respectively, the distribution function for the error of measured lengths is derived when the length of a product is measured by the AVI system. Then, Optimal target values under two error models of AVI system are obtained by minimizing the total expected cost function which consists of give away, rework and penalty cost. To validate two process setting models, AVI system for drinks filling process is made up and test results are discussed.

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Development of a Hover-capable AUV System for In-water Visual Inspection via Image Mosaicking (영상 모자이킹을 통한 수중 검사를 위한 호버링 타입 AUV 시스템 개발)

  • Hong, Seonghun;Park, Jeonghong;Kim, Taeyun;Yoon, Sukmin;Kim, Jinwhan
    • Journal of Ocean Engineering and Technology
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    • v.30 no.3
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    • pp.194-200
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    • 2016
  • Recently, UUVs (unmanned underwater vehicles) have increasingly been applied in various science and engineering applications. In-water inspection, which used to be performed by human divers, is a potential application for UUVs. In particular, the operational safety and performance of in-water inspection missions can be greatly improved by using an underwater robotic vehicle. The capabilities of hovering maneuvers and automatic image mosaicking are essential for autonomous underwater visual inspection. This paper presents the development of a hover-capable autonomous underwater vehicle system for autonomous in-water inspection, which includes both a hardware platform and operational software algorithms. Some results from an experiment in a model basin are presented to demonstrate the feasibility of the developed system and algorithms.

Power-Law Transformation Method Development for Accuracy Improvement of Appearance Inspection (외관 검사의 정확도 개선을 위한 멱함수 변환 기법 개발)

  • Park, Se-Hyuk;Kang, Su-Min;Huh, Kyung-Moo
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.11-13
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    • 2007
  • The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight can't bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we have used a power-law transformation in this paper. for improvement of vision inspection accuracy and could increase inspection accuracy of vision system. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

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Development of the Life Management D/B System for Concrete Structures in Nuclear Power Plants (원전 콘크리트 구조물의 수명관리 D/B 시스템 개발)

  • 이종석;김도겸;함영승;임재호;송영철;조명석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.637-642
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    • 1998
  • This study was performed to develop effective management system of concrete structures in Nuclear Power Plants. This D/B system includes three kinds of data : 1)visual inspection data(cracking, spalling, etc.) 2) durability data carbonation, chloride attack, etc. 3) in-service inspection data(prestressing force. material properties, etc. ) By using the life management D/B System, the field engineers can easily acquire the information about the various inspection data. repair and accidental histories of structures. This system, will contribute to the efficient life management of concrete structures.

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