• Title/Summary/Keyword: Viscosity prediction

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A Study of Ceramic Injection Molding of Watch Case Composed of $ZrO_2$ Powder

  • Kwak, T.S.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.505-506
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    • 2006
  • This study is focused on the manufacturing technique of powder injection molding of watch case made from zirconia powder. A series of computer simulation processes were applied to the prediction of the flow pattern in the inside of the mould and defects as weld-line. The material properties of melted feedstock, including the PVT graph and thermal viscosity flowage properties were measured to obtain the input data to be used in a computer simulation. Also, a molding experiment was conducted and the results of the experiment showed a good agreement with the simulation results for flow pattern and weld line location. On the other hand, gravity and inertia effects have an influence on the velocity of the melt front because of the high density of ceramic powder particles during powder injection molding in comparison with polymer's injection molding process. In the experiment, the position of the melt front was compared with the upper gate and lower gate positions. The gravity and inertia effect could be confirmed in the experimental results.

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CAE Analysis of Powder Injection Molding Process for Dental Scaler Mold (치과용 스케일러 금형의 분말사출성형 CAE 해석설계)

  • Ko Y. B.;Park H. P.;Chung S. T.;Rhee B. O.;Hwang C. J.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.570-576
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    • 2005
  • Powder Injection Molding(PIM) has recently been recognized as an advanced manufacturing technology for low-cost mass production of metal or ceramic parts of complicated geometry With this regards, design technology of dental scaler tip PIM mold, which has complex shape and small core pin (diameter=0.6mm), with the help of computer-aided analysis of powder injection molding process was developed. Computer-aided analysis for dental scaler tip mold was implemented by finite element method with non-Newtonian fluid, modified Cross model viscosity, PvT data of powder/binder mixture. Compter-aided analysis results, such as filling pattern, weldline formation, air vent position prediction were compared with experimental result, and eventually have been shown good agreement. The core pin (diameter=0.6mm) deflection analysis of dental scaler tip PIM mold during PIM filling process was also investigated before mold fabrication.

Numerical Simulation on the Onset of Radial Fingering in a Hele-Shaw Cell or a Porous Medium

  • Min Chan Kim
    • Korean Chemical Engineering Research
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    • v.62 no.1
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    • pp.112-117
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    • 2024
  • Numerical simulations on the onset and the growth of viscous fingering during the miscible displacement due to the radial source flow were conducted. With introduction of a new stability criterion, the critical log-viscosity ratio, Rc, was found as a function of the Peclet number, Pe. Similar to the previous linear stability analyses, Pe made the system unstable, i.e., accelerated the onset of instability. For a large Pe system, the present numerical simulation yielded much stable results than the previous theoretical predictions This discrepancy was commonly encountered in the comparison between the theoretical prediction and the experimental finding. Additionally, the difference between the rectilinear system and the present one was also discussed. The present system was found more insensitive to the Peclet number than the rectilinear one.

Experiment Research for Wax Appearance Temperature Determination of Opaque Oil (석유생산 시 유동안정성 확보를 위한 불투명 오일의 왁스생성온도 결정 연구)

  • Kang, Pan-Sang;Hwang, Soon-Hye;Son, Bi-Ryong;Lim, Jong-Se
    • Journal of Energy Engineering
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    • v.24 no.2
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    • pp.1-8
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    • 2015
  • Wax deposition hinders oil flow assurance. Huge amount of money and time were required for mitigation of wax deposition in the oil field. For prediction and mitigation of wax deposition problem, Wax Appearance Temperature(WAT), which is the temperature at which the first wax crystals start to form, needs to be measured in advance. There is a standard method which is optical way to measure the WAT of transparent oil. However, standard method cannot be applied to opaque oil which is common produced oil in the field. In this study, WAT of three transparent oil samples were measured using heat flux variation analysis, viscosity variation analysis and density variation analysis, and compared with WAT measured by standard method. As a result, WAT measured by density variation analysis is the more reliable than heat flux variation analysis and viscosity variation analysis. WAT of two opaque oils were measured using density variation analysis.

Development of a Time-Domain Simulation Tool for Offshore Wind Farms

  • Kim, Hyungyu;Kim, Kwansoo;Paek, Insu;Yoo, Neungsoo
    • Journal of Power Electronics
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    • v.15 no.4
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    • pp.1047-1053
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    • 2015
  • A time-domain simulation tool to predict the dynamic power output of wind turbines in an offshore wind farm was developed in this study. A wind turbine model consisting of first or second order transfer functions of various wind turbine elements was combined with the Ainslie's eddy viscosity wake model to construct the simulation tool. The wind turbine model also includes an aerodynamic model that is a look up table of power and thrust coefficients with respect to the tip speed ratio and pitch angle of the wind turbine obtained by a commercial multi-body dynamics simulation tool. The wake model includes algorithms of superposition of multiple wakes and propagation based on Taylor's frozen turbulence assumption. Torque and pitch control algorithms were implemented in the simulation tool to perform max-Cp and power regulation control of the wind turbines. The simulation tool calculates wind speeds in the two-dimensional domain of the wind farm at the hub height of the wind turbines and yields power outputs from individual wind turbines. The NREL 5MW reference wind turbine was targeted as a wind turbine to obtain parameters for the simulation. To validate the simulation tool, a Danish offshore wind farm with 80 wind turbines was modelled and used to predict the power from the wind farm. A comparison of the prediction with the measured values available in literature showed that the results from the simulation program were fairly close to the measured results in literature except when the wind turbines are congruent with the wind direction.

The Suggestion of Nonlinear 4-Parameters Model for Predicting Creep Deformation of Concrete (콘크리트 크리프 변형 예측을 위한 비선형 4-매개변수 모델의 제안)

  • Lee, Chang Soo;Kim, Hyeon Kyeom
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.45-54
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    • 2006
  • To obtain realistic stress-strain relation in concrete, it is necessary to improve the constitutive model for creep and shrinkage of concrete. This study is made up with predicting model of creep using rheological approach and mathematical development which is solution for phenomenon of concrete creep. Long-term deformation components are combined based on traditional 4-parameters model. Creep deformation is obtained adequately using 4-parameters determined by considering aging effect and microprestress among gels. And coefficient of effective viscosity is able to represent both basic creep and total creep included drying creep. This study attempt to establish mathematical model considering effects of aging, hydration, and variations of pore humidity. It can predict both basic creep and total creep. Values of result between prediction and experiment have greater than correlation factor 99%. Additionally experimental results report bad consentaneity with highway design specification adopting FIB MC 90. Rather than those are similar to FIB MC 90 rev.99.

Prediction of Rheological Properties of Cement-Based Pastes Considering the Particle Properties of Binders (결합재의 입자특성을 고려한 시멘트 기반 2성분계 페이스트의 유변특성 예측)

  • Eun-Seok Choi;Jun-Woo Lee;Su-Tae Kang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.6
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    • pp.111-119
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    • 2023
  • Recently, a variety of new cement-based materials have been developed, and attempts to predict the properties of these new materials are increasing. In this study, we aimed to predict the rheological properties of binary blended pastes. The cementitious materials used in the study included Portland cement (PC), fly ash (FA), blast furnace slag (BS), and silica fume (SF). The three binder components, fly ash, blast furnace slag, and silica fume, were blended with cement as the foundational composition. We predicted the yield stress and plastic viscosity of the pastes using the YODEL (Yield stress mODEL) and Krieger-Dougherty's equation. The predictive model's performance was validated by comparing it with experimental results obtained using a rheometer. When the rheological properties of the binary blended paste were predicted by reconstructing the properties and parameters used to predict the individual materials, it was evident that the predictions made using the proposed method closely matched the experimental results.

Effects of Grain Size Distribution on the Shear Strength and Rheological Properties of Debris Flow Using Direct Shear Apparatus (직접전단장비를 이용한 토석류의 전단강도 및 유변학적 특성에 대한 입도분포의 영향 연구)

  • Park, Geun-Woo;Hong, Won-Taek;Hong, Young-Ho;Jeong, Sueng-Won;Lee, Jong-Sub
    • Journal of the Korean Geotechnical Society
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    • v.33 no.12
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    • pp.7-20
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    • 2017
  • In this study, effects of grain size distribution on the shear strength and rheological properties are investigated for coarse- and fine-grained soils by using direct shear apparatus. Shear strengths are estimated for fine-grained soils with the maximum particle size of 0.075 mm and coarse-grained soils with the maximum particle size of 0.425 mm and fine contents of 17% prepared at dry and liquid limit states. The direct shear tests are conducted under the relatively slow shear velocity, which corresponds to the reactivated landslide or debris flow after collapse according to the landslide classification. In addition, for the evaluation of rheological properties, residual shear strengths for both fine- and coarsegrained soils prepared under liquid limit states are obtained by multiple reversal shear tests under three shear velocities. From the relationship between residual shear strengths and shear rates, Bingham plastic viscosity and yield stress are estimated. The direct shear tests show that cohesions of fine-grained soil are greater than those of coarse-grained soil at both dry and liquid limit states. However, internal friction angles of fine-grained soil are smaller than those of coarse-grained soil. In case of rheological parameters, the plastic viscosity and yield stress of fine-grained soils are greater than those of coarse-grained soils. This study may be effectively used for the prediction of the reactivated landslide or debris flow after collapse.

A numerical investigation on the oblique shock wave/vortex interaction (경사충격파와 와류간의 상호작용에 관한 수치적 연구)

  • Moon, Seong-Mok;Kim, Chong-Am;Rho, Oh-Hyun;Hong, Seung-Kyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.8
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    • pp.20-28
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    • 2004
  • For the prediction on the onset of oblique shock wave-induced vortex breakdown, computational studies on the Oblique Shock wave/Vortex Interaction (OSVI) are conducted and compared with both experimental results and analytic mode1. A Shock-stable numerical scheme, the Roe scheme with Mach number-based function (RoeM), and a two-equation eddy viscosity-transport approach arc used for three-dimensional turbulent flow computations. The computational configuration is identical to available experiment, and we attempt to ascertain the effect of parameters such as a vortex strength, streamwise velocity deficit, and shock strength at a freestream Mach number of 2.49. Numerical simulations using the k-w SST turbulence model and suitably modeled vortex profiles are able to accurately reproduce many fine features through a direct comparison with experimental observations. The present computational approach to determine the criterion on the onset of oblique shock wave-induced vortex breakdown is found to be in good agreement with both the experimental result and the analytic prediction.

The Prediction of Stratified Flow Pattern in a Variable Tube Inclinations and Gravity Conditions (다양한 배관 경사각도 및 중력조건에서의 층상류 유동양식 예측)

  • Choi, Bu-Hong
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.14 no.4
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    • pp.339-345
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    • 2008
  • The stratified flow can be seen in the oil and gas pipelines as well as pipelines related to ship's fluid machineries. Numerous theories and correlations have also been proposed in the past for the prediction of stratified flow in horizontal or slightly inclined pipe. The previous researches are mostly about the effects of physical properties, viscosity, phases densities and pipe geometries on the stratified flow. Very few study outcomes exist on the effect of gravity magnitude and large slop angle of pipe inclinations on the occurring condition of stratified flow. In this study, therefore, analytical procedures were conducted about the effect of both the change in the gravity magnitude and pipe inclinations on the stratified flow occurring conditions. From the analytical results, it was found that stratified flow occurred at the vertical upward inclination and at very low liquid phase flowrates in 0.17g and 0.33g conditions.

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