• Title/Summary/Keyword: Virgin Material

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No-binding Molding Technology Development for Waste Rubber Recycling

  • Zhang, Xiao Jie;Hong, Sung Woo;Kim, Jin Kuk
    • Elastomers and Composites
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    • v.53 no.1
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    • pp.19-25
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    • 2018
  • In this study, a new process was developed to develop the waste rubber material recycling system. Firstly, the blending of the reclaimed rubber/virgin rubber as a compounding technology was investigated in this study. Secondly, the removal of odor by using zeolite. Thirdly, the continuous crosslinking process technology was studied the technology can solve the environmentally harmful substances and economic problems. Based on this technology, we have started to develop application technologies such as floor mats and rubber sheets for forklifts, and will further study the environmentally conscious products in various ways. Our research will contribute to the recycling industry.

The Fluidity and Hardness of the Recycled Thermoplastic Elastomer in the Injection Molding process (엘라스토머 재생재의 사출성형시 유동성과 경도)

  • Noh, Byeong-Su;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.39-44
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    • 2007
  • In recent, recycling of plastic material has became a major issue due to the landfills and environmental problem. This study investigated fluidity and hardness of thermoplastic vulcanizate(TPV), which is used for automobile component parts such as weather strip in order to replace ethylene propylene rubber (EPDM). So, using the spiral flow test mold, we conducted an experiment on fluidity and hardness of TPV according to injection molding conditions. As results of injection molding experiment, the recycled TPV's flow length was a little bit longer than virgin TPV and the hardness was decreased in case of using the recycled resin. Also, we investigated the morphology study by SEM photo.

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Properties of Recycled Board Made of Disused Wooden Furniture Carbonized at Low Temperature (저온탄화처리 폐가구재로 제조한 재생보드의 물성)

  • Seo, In-Su;Lee, Min-Gyoung;Lee, Hwa-Hyoung;Kang, Ho-Yang
    • Korean Journal of Agricultural Science
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    • v.36 no.1
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    • pp.19-25
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    • 2009
  • This study was carried for recycling laminated PB and MDF of disused furniture. PB and MDF particles taken from disused furniture were heat-treated at $250^{\circ}C$ and four levels of treatment time, 2, 4, 6 and 8 hours. The recycled boards were made with heat-treated particles after milling and screening with 100 mesh. The bending strength of the recycled boards were lower than that of virgin boards while their anti-swelling efficiency were much improved. Their formaldehyde emissivity were very low. Thus it was concluded that the recylcled boards are prospective environment-friendly material for interial consturction.

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Performance Evaluation of High-RAP Asphalt Mixtures using Rapid-Setting Polymer-Modified Asphalt Emulsion (긴급보수용 개질 유화아스팔트 고비율 순환골재를 사용한 상온 아스팔트 혼합물의 성능 평가)

  • Kwon, Bong Ju;Heo, Jae Min;Han, Yong Jin;Rhee, Suk Keun
    • International Journal of Highway Engineering
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    • v.17 no.2
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    • pp.21-30
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    • 2015
  • PURPOSES : The purpose of this study was to evaluate the performance of rapid-setting polymer-modified asphalt mixtures with a high reclaimed asphalt pavement (RAP) content. METHODS: A literature review revealed that emulsified asphalt is actively used for cold-recycled pavement. First, two types of rapid-setting polymer-modified asphalt emulsion were prepared for application to high-RAP material with no virgin material content. The quick-setting polymer-modified asphalt mixtures using two types of rapid-setting polymer-modified asphalt emulsion were subjected to the following tests: 1) Marshall stability test, 2) water immersion stability test and 3) indirect tensile strength ratio test. RESULTS AND CONCLUSIONS : Additional re-calibration of the RAP was needed for laboratory verification because the results of analyzing RAP aggregates, which were collected from different job sites, did not deviate from the normal range. The Marshall stability of each type of binder under dry conditions was good. However, the Type B mixtures with bio-additives performed better in the water immersion stability test. Moreover, the overall results of the indirect tensile strength test of RAP mixtures with Type B emulsions exceeded 0.7. Further research, consisting of lab testing and on-site application, will be performed to verify the possibility of using RAP for minimizing the closing of roadways.

Tracking Performance Test of Polymer Insulator with Salt Solution which is added Surface Active Agent (계면활성제가 첨가된 염수용액에 따른 폴리머 애자의 트래킹 성능 평가)

  • Cho, Han-Goo;Han, Dong-Hee;Lee, Un-Yong;Lim, Kee-Joe;Choi, In-Hyuk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1121-1124
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    • 2004
  • Aging test to estimate life property of polymer insulator is executed through several international standard such as IEC 61109 and CEA tracking wheel test, but is not getting clear conclusion yet. There are two methods in the diagnosis method of polymer insulator such as off-line and on-line. The diagnosis methods in off-line are external condition analysis by the eye, contaminant analysis on surface, surface analysis, pollution withstand voltage test, power frequency flashover voltage test, lightning impulse flashover test, tensile fracture load test and flexural load test. The diagnosis methods in off-line most are the method for virgin and last aged sample. However, the diagnosis method in on-line is method that can be evaluate sample state as progressing continuously aging test in beginning, The diagnosis method in on-line is arranged as following: leakage current measurement, electric field, surface state investigation, thermal image, emitting light measurement and then so. In this paper, the tracking performance of polymer insulator with salt solution which is added surface active agent. The diagnosis of insulator sample has been analyzed by leakage current and visual examination.

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Effect of Nano Filler on the Electrical Properties of Epoxy Composite (에폭시 복합재료의 전기적 특성에 미치는 나노 충진제의 영향)

  • Kim, Joung-Sik;Choi, Hyun-Min;Park, Hee-Doo;Ryu, Boo-Hyung;Hong, Jin-Woong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.46-46
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    • 2010
  • In this paper, we studied the volume resistivity and the electrical conductivity properties of nano composites to investigate the electrical properties of epoxy composites added nano MgO. The specimens were produced by classifying to 1.0, 3.0, 5.0, 10[wt%] and virgin specimen according to the addition amount of MgO. We measured the volume resistivity of nano filler using the High Resistance Meter(4329A) at the measuring temperature changed to 25, 50, 80, 100, and [$120^{\circ}C$]. As the result, it is confirmed that the volume resistivity was the highest stability and volume resistivity value is $2.6{\times}10^{17}\;[\Omega{\cdot}cm]$ at 3.0[wt%]. And it is confirmed that the electrical conductivity property is sharply increased at low electric filed region and the conductivity current density is rapidly increased at high electric filed region.

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Physical Properties of Recycled Polyester Yarns According to Recycling Methods (재생 방법에 따른 재생 폴리에스터사의 물성 변화)

  • Lee, Sun-Young;Won, Jong-Sung;Yoo, Jae-Jung;Hahm, Wan-Gyu;Lee, Seung-Goo
    • Textile Coloration and Finishing
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    • v.24 no.1
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    • pp.91-96
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    • 2012
  • The physical properties of recycled polyester yarns according to recycling methods were investigated. Virgin polyester draw texturized yarn(DTY), material-recycled(MR) polyester DTY and chemical-recycled(CR) polyester DTY were prepared. Surface morphology, thermal property, micro-structure and mechanical property of recycled polyester yarns were estimated. SEM-EDS analysis showed that the CR PET yarn had better crimp and more stable structure than MR PET yarn. Tm of the MR PET yarn was higher than that of the CR PET yarn. The intensity of the crystallization peak of the CR PET yarn was a little higher than that of the MR PET yarn. Tensile strength of the MR PET yarn was slightly higher than that of the CR PET yarn. Breaking elongation of the CR PET yarn was slightly higher than that of the MR PET yarn.

Surface aging and hydrophobicity recovery of silicone rubber by salt fog method (Salt fog 시험법에 의한 실리콘 고무의 표면 열화 및 발수성 회복 특성)

  • 김정호;서광석;문중섭;송우창;이재형;박용관;양계준;유영식
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.7
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    • pp.636-641
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    • 2000
  • The purpose of this study is assessing the characteristics of surface aging and recovery of hydrophobicity for silicone rubber which takes a great interest as outdoor insulation recently subjected to the combined stressed of salt fog and AC power. The methods for assessing are contact angle ATR-FRIR, AFM and XRD. In addition salt fog method is adopted as the artificial contamination experiment and AC power is applied 24 hour on and 24 hour off repeatedly for 5 cycles. The results suggest that degraded surface was more rough than virgin but was restored water repellency through the off cycle. It was due to not only the formation of fractal surface but also maintenance of hydrophobic surface by diffusion of low molecular oil. Although surface recovers initial hydropohbicity there are possibilities of decreasing electrical performance due to irreversable changes such as depolymerization of surface and loss of filler particles. This fact is confirmed by surface conductivity measurement showing that the degradation is significant and the recovery of hydrophobicity is imperfect as the energized cycle increases.

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Degradation Damage Evaluation for Turbine Structural Components by Electrochemical Reactivation Polarization Test (전기화학적 재활성화 분극시험에 의한 터빈부재의 열화손상 평가)

  • Kwon, Il-Hyun;Baek, Seung-Se;Lyu, Dae-Young;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1241-1249
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    • 2002
  • The extent of materials deterioration can be evaluated accurately by mechanical test such as impact test or creep test. But it is almost impossible to extract a large test specimen from in-service components. Thus material degradation evaluation by non-destructive method is earnestly required. In this paper, the material degradation for virgin and several aged materials of a Cr-Mo-V steel, which is an candidated as structural material of the turbine casing components for electric power plant, is nondestructively evaluated by reactivation polarization testing method. And, the results obtained from the test are compared with those in small punch(SP) tests recommended as a semi-nondestructive testing method using miniaturized specimen. In contrast to the aged materials up to 1,000hrs which exhibit the degradation behaviors with increased ${\Delta}[DBTT]_{SP}$, the improvement of mechanical property can be observed on the 2,000hrs and 3,000hrs aged materials. This is because of the softening of material due to the carbide precipitation, the increase of ferritic structures and the recovery of dislocation microstructure by long-time heat treatment. The reactivation rates($I_R/I_{Crit},\;Q_R/Q_{Crit}$) calculated by reactivation current densityt ($I_R$) and charge($Q_R$) in the polarization curves exhibit a good correlation with ${\Delta}[DBTT]_{SP}$ behaviors.

Electrical Properties of the Epoxy Nano-composites according to Additive

  • Shin, Jong-Yeol;Park, Hee-Doo;Choi, Kwang-Jin;Lee, Kang-Won;Lee, Jong-Yong;Hong, Jin-Woong
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.3
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    • pp.97-101
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    • 2009
  • The use of a filler material in epoxy composite materials is an essential condition for reducing the unit cost of production and reinforcing mechanical strength. However, the dielectric strength of insulators decreases rapidly due to interactions between the epoxy resin and filler particles. In contrast to existing composite materials, nano-composite materials have superior dielectric strength, mechanical strength, and enduring chemical properties due to an increase in the bond strength of the polymer and nano material, It is reported that nano-fillers provide new characteristics different from the properties of the polymer material. This study is to improve the insulation capability of epoxy resins used in the insulation of a power transformer apparatus and many electronic devices mold. To accomplish this, the additional amount of nano-$SiO_2$ to epoxy resin was changed and the epoxy/$SiO_2$ nano composite materials were made, and the fundamental electrical properties were investigated using a physical properties and an analysis breakdown test. Using allowable breakdown probability, the optimum breakdown strength for designing an electrical apparatus was determined. The results found that the electrical characteristics of the nano-$SiO_2$ content specimens were superior to the virgin specimens. The 0.4 wt% specimens showed the highest electrical properties among the specimens examined with an allowable breakdown probability of 20 %, which indicates stable breakdown strength in insulating machinery design.